# Fuel Tank Problem

**URL:** <https://forums.speedlife.net/t/fuel-tank-problem/122615>\
**Category:** SON240sx Automotive\
**Created:** [March 16, 2009, 7:36am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615 "2009-03-16T07:36:09Z")\
**Posts on this page:** 12\
**Page:** 1

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**Author:** ![Soulitude](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/soulitude/32/5644_2.png) [@Soulitude](https://forums.speedlife.net/u/Soulitude)\
**Post date:** [March 16, 2009, 7:36am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/1 "2009-03-16T07:36:09Z")

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apparently S13 Fuel sending units dont like me…

Coles Note version:

- the original fuel sending unit on my car wasnt showing the fuel level on the gas gauge
- didnt feel like guestimating/relying on my trip meter anymore so i decided to replace it  
-Friday Night: changed it, went well, except when i filled up gas, it was flowing out from the top of the tank, where the sending unit sits.  
-determined i needed a new o-ring, Grabbed a new fuel tank O-Ring (thanks to spd-dmn for the part number) and put it in  
-Saturday: Replaced O-Ring and everything seemingly went well again except with the new O-Ring it STILL leaks.  
Sunday: got some gas resistant sealant (Seal-All) and sealed it all up in hopes that it would stop leaking and the smell would go away. (thanks Keez for the help)

I still smell gas, and i wont know if it leaks till i fill up. can anyone tell me how long typically it takes for the fuel smell to disappear or someone please gimme some advice on what to do…

FYI: Get rid of her and replace the fuel tank have already been considered and only the latter option has seriously been considered

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**Author:** ![nitescream](https://avatars.discourse-cdn.com/v4/letter/n/8797f3/32.png) [@nitescream](https://forums.speedlife.net/u/nitescream)\
**Post date:** [March 16, 2009, 7:50am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/2 "2009-03-16T07:50:09Z")

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just dont fill all the way up… gas smell will go away in time

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**Author:** ![MIKE-240sx](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/mike-240sx/32/5665_2.png) [@MIKE-240sx](https://forums.speedlife.net/u/MIKE-240sx)\
**Post date:** [March 16, 2009, 7:53am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/3 "2009-03-16T07:53:32Z")

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you prolly gotta replace those two hoses going to the sending unit…btw gimme the part number for that oring… im driving without 1!

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**Author:** ![danbikes](https://avatars.discourse-cdn.com/v4/letter/d/f9ae1b/32.png) [@danbikes](https://forums.speedlife.net/u/danbikes)\
**Post date:** [March 16, 2009, 7:53am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/4 "2009-03-16T07:53:59Z")

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The exact thing is happening to me, right after i put in my walbro, every time i fill it up, like RIGHT up, gas leaks out the top all over the place and it smells like gas hella bad for a while afterwards. i also replaced the o-ring seal, and it didnt work… I have no clue wtf happened, but i’m pretty sure theres no holes in my gas tank/filler neck… if you find a way to solve this let me know. Also, my tank doesn’t build any pressure anymore either.

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**Author:** ![Soulitude](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/soulitude/32/5644_2.png) [@Soulitude](https://forums.speedlife.net/u/Soulitude)\
**Post date:** [March 16, 2009, 8:05am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/5 "2009-03-16T08:05:25Z")

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Junior: yeah i guess i have to avoid that for a while

Mike-240sx: the 2 hoses? you mean the fuel lines? cuz im pretty sure its not coming from the hoses since i took the access plate from the hatch/trunk, and when i rocked the car i saw the fuel splashing out the side of the fuel sending unit. Part number for the O-Ring from nissan is 17342-01A00

danbikes: let you know as soon as i find out. I’m not too sure if my tank even builds pressure anymore either actually but im still kinda noobish so i wouldnt know how to tell

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**Author:** ![87s15lt1](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/87s15lt1/32/5706_2.png) [@87s15lt1](https://forums.speedlife.net/u/87s15lt1)\
**Post date:** [March 16, 2009, 8:32am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/6 "2009-03-16T08:32:41Z")

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I sincerely hope you boys cleaned up all the rust where the o-ring mates from sender to tank! very common problem. And 60% of the time you don’t need a new o-ring at all.

Clean the rust. Do NOT stretch the o-ring. Sometimes silicone can be an enemy for things like this. Making it stick to stuff you don’t want to. A little bit of syl-glyde(brake lube) or penetrating fluid. I have NEVER had a problem in all my years as a tech.

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**Author:** ![danbikes](https://avatars.discourse-cdn.com/v4/letter/d/f9ae1b/32.png) [@danbikes](https://forums.speedlife.net/u/danbikes)\
**Post date:** [March 16, 2009, 8:40am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/7 "2009-03-16T08:40:46Z")

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> [@A few shots of the vw in winter dressings.](https://forums.speedlife.net/t/a-few-shots-of-the-vw-in-winter-dressings/20847/11):
>
> I sincerely hope you boys cleaned up all the rust where the o-ring mates from sender to tank! very common problem. And 60% of the time you don’t need a new o-ring at all.
> 
> Clean the rust. Do NOT stretch the o-ring. Sometimes silicone can be an enemy for things like this. Making it stick to stuff you don’t want to. A little bit of syl-glyde(brake lube) or penetrating fluid. I have NEVER had a problem in all my years as a tech.

yea i did try my best to remove the rust from inside the groove, i didn’t sand it or anything however… i think i might try that today and see if it fixes my problem. And no i didn’t use any silicone, i just put a bit of di-electric grease around the o-ring.

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**Author:** ![Soulitude](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/soulitude/32/5644_2.png) [@Soulitude](https://forums.speedlife.net/u/Soulitude)\
**Post date:** [March 16, 2009, 8:48am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/8 "2009-03-16T08:48:25Z")

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Me and Chris (Keez) sanded and metal brushed all the rust off, then put on seal-all gas resistant sealant which is why im confused as to why i still smell gas because it should basically seal it right up, i put it on yesterday at like 2 and didnt leave his place till 8:30pm to let it cure, i havent it filled up gas either since i first discovered the leak as well. so im out of ideas

**UPDATE** :

according to martino, the seal should hold and the smell will take some time to dissipate so hopefully everything is good, i might go do a fillup and see if it gets anywhere with that hopefully everything will hold and no more leaks cuz this whole issue is giving me a headache, and no its not from the fumes or the smell -\_- lols

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**Author:** ![jlee](https://avatars.discourse-cdn.com/v4/letter/j/898d66/32.png) [@jlee](https://forums.speedlife.net/u/jlee)\
**Post date:** [March 17, 2009, 8:57am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/9 "2009-03-17T08:57:03Z")

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if the smell still doesn’t go away… roll up all the windows… and light a couple of matches… that should do the trick. lemme know how it goes! 🙂

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**Author:** ![Soulitude](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/soulitude/32/5644_2.png) [@Soulitude](https://forums.speedlife.net/u/Soulitude)\
**Post date:** [March 17, 2009, 10:03am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/10 "2009-03-17T10:03:22Z")

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thanks Jon, Yur as helpful as chemo cancer treatment, helps in someway but still u lose all your hair

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**Author:** ![Keez](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/keez/32/5570_2.png) [@Keez](https://forums.speedlife.net/u/Keez)\
**Post date:** [March 17, 2009, 10:31am UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/11 "2009-03-17T10:31:19Z")

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lol, put a tank in the thing, jeezzz

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**Author:** ![Soulitude](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/soulitude/32/5644_2.png) [@Soulitude](https://forums.speedlife.net/u/Soulitude)\
**Post date:** [March 17, 2009, 8:07pm UTC](https://forums.speedlife.net/t/fuel-tank-problem/122615/12 "2009-03-17T20:07:43Z")

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LOL i have a backup tank, i used the other gasket maker today and just completely drowned the rim of the sending unit in it, so hopefully that holds, so far its holding on like a champ, we’ll see tomorrow morning how it is after its fully set
