# vw16vcabby's 1986 vw 16v turbo cabriolet

**URL:** <https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928>\
**Category:** Builds\
**Created:** [March 12, 2006, 9:21pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928 "2006-03-12T21:21:42Z")\
**Posts on this page:** 20\
**Page:** 1

<div class="post-metadata">

**Author:** ![vw16vcabby](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/vw16vcabby/32/5943_2.png) [@vw16vcabby](https://forums.speedlife.net/u/vw16vcabby)\
**Post date:** [March 12, 2006, 9:21pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/1 "2006-03-12T21:21:42Z")

</div>

25 months, probably 4,000 hours. crash course in paint and body and fiberglass (will redo at a later date the dash), probably 3 or 4 soldering guns/irons and a million pieces of wire connectors/heat shrink/solder. , countless tranny/engine jobs at cut rate labor prices.

i need to thank the following shops who helped me out along the way.  
Jim and Brady @ Racecraft Fabrication, Jay @ Hybridynamics, Brian @ J.J.‘s Automotive, Rege and Nathan @ Maroneys’ Foreign Auto, Joe and Jr. at all Foreign Salvage, Joe @ A1 machine shop, Bern @ Burlington( N.J.) VW and the infamous Paul C. aka Killa.

Even though I did the paint/body/mechainical/electircal work myself, I couldn’t have done it without the help of my friends and my garage mates. So thank you goes out to my garage mates who put up w/ me doing body work in the garage, borrowing (and breaking) tools, blarring Slayer at 3 am while running various air or power tools and allways blocking the garage door w/ someones broke ass vw that i was fixing to make money for my own car. Thanks again Wags, Tussy, Wally, Mikey L. and Mike O., Sonny, Val, Old Man Phil, Habs, Armand, Mark M., Andrew S, Whitey and many more im forgetting right now.

Car still need the tires/windshield/ alt belt and turnbuckle  
and some odds and ends, but it is picture worthy finally. hope to run it tomorrow on the stands provided i get a base map figured out.

pics are clear, car is dusty. not a show car yet.

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12702&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12702&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12717&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12717&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12720&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12720&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12738&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12738&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12774&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12774&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12780&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12780&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12795&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12795&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12813&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12813&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12822&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12822&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12828&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12828&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12855&g2_serialNumber=1](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12855&g2_serialNumber=1)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12698&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12698&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12985&g2_serialNumber=1](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12985&g2_serialNumber=1)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12988&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12988&g2_serialNumber=2)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12991&g2_serialNumber=1](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12991&g2_serialNumber=1)

![http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12744&g2_serialNumber=2](http://www.gowhitey.com/gallery/main.php?g2_view=core.DownloadItem&g2_itemId=12744&g2_serialNumber=2)

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<div class="post-metadata">

**Author:** ![vw16vcabby](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/vw16vcabby/32/5943_2.png) [@vw16vcabby](https://forums.speedlife.net/u/vw16vcabby)\
**Post date:** [March 12, 2006, 9:24pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/2 "2006-03-12T21:24:07Z")

</div>

The Rebirth consists of the following  
Chassis

Shaved side markers  
Shaved antenna  
Shaved rocker molding  
New radiator support  
New fenders  
Deleted door crash beams  
S&W 8 point roll bar  
PPG DP paint/sealant  
1978 Audi 4000 chrome door handles  
1976 VW Rabbit chrome door strikers  
1983 Rabbit Convertible side trim  
1986 Cabriolet chrome and black grille w/ custom emblem  
1970 triumph tr7 chrome bullet mirrors  
OEM windshield seal with chrome molding  
Early style European GTI chin spoiler  
Custom made front and rear bumpers  
Mr. Gasket chrome hood pins  
Reinforced front motor mount via ¼ inch steel plate  
Rain tray deleted and firewall holes smoothed  
Motorcycle flush gas cap

Engine

Bottom end:

1993 VW engine code “aba” block  
forged crank  
ARP main studs  
Pauter rods  
JE 8.5-1 slugs  
New OEM VW windage tray  
New OEM VW oil pump  
New OEM VW oil pan  
New Glyco bearings  
New OEM front and rear main seal housings  
New OEM intermediate shaft seal housing  
All new gaskets/seals  
New OEM crank timing pulley  
New OEM timing covers  
Motor balanced

Head-  
1.8 16v head  
Titanium retainers  
Autotech valve springs  
Autotech sport cams  
2 mm oversized intake valves  
1 mm oversized exhaust valves  
Ported and polished  
Mk4 chassis 8v cam followers  
5-angle valve job  
Ceramic-coated exhaust ports  
ARP head studs  
Tech Tonics adjustable cam gear

Manifolds-  
Intake-- Racecraft Fabrication intake w/ 1996 Ford Mustang 65mm throttle body

Exhaust- Hybridynamics’ equal length stainless manifold fully tig welded

Manifold completely wrapped in header wrap.

Turbo components-

Turbo specs:  
35r or to4z for 2007

Turbonetics race gate w/ external dump  
HKS race blow off valve  
Racecraft fabrication intercooler  
2.5 inch intercooler piping  
All intercooler pipe connections were joined via silicone connectors and t-bolt clamps  
3-inch downpipe back custom exhaust, side exit dump  
Undecided on boost controller

Transmission and Drivetrain  
built 3spd auto  
b&m shifter  
cheetah reverse valve body  
mean green mini starter  
drive shaft shop stage 5 axles  
custom flexplate  
pat’s 4k stall convertor

Handling/Braking-  
Ground control coil over sleeve kit  
Bilstein heavy-duty front struts  
Tokico rear struts  
Rebuilt 16v sirocco calipers all around  
Brembo cross-drilled rotors in front  
Scirocco front spindles with new wheel bearings  
ATE cross-drilled rotors in rear  
Braided brake lines and all new hard lines  
22mm master cylinder  
DOT 5 brake fluid  
16v sirocco rear axle beam w/ sway bar  
16v front sirocco k member  
Euro Sport strut tower brace  
New manual steering rack (was power steering)  
New front control arms  
All bushings in car were replaced w/ poly or solid metal bushings

Fuel/Ignition System-

Holley Commander 950 efi system, gm air and water temp sensors, gm 3 bar map sensor  
holley bosch style wideband 02  
MSD 6al ignition box, w/ 2 step  
OEM VW Bosch coil  
OEM VW 16v Distributor w/ Bosch cap/rotor  
Magancore 8.5 mm plug wires  
NGK BCP7es Spark Plugs  
Sumped factory fuel tank  
Barry Grant –8 an fuel filter (pre pump)  
bosch 044 race fuel pump (-8 in, -6 out)  
-6 braided feed and return lines, used w/ an assortment of name brand fuel fittings  
Aeromotive boost sensitive fuel pressure regulator  
Racecraft Fabrication fuel rail  
100lb injectors

interior  
Jamex lightweight seats  
1980 VW Scirocco “S” steering wheel.  
Custom Fiberglass dash (resembles a 1972 MGB dash stripped of it’s padding)  
Chrome VW beetle door pins  
Chrome 1975 rabbit window cranks  
Chrome 1992 Audi V8 Quattro interior door pulls  
Laptop computer for efi.  
Homemade door cards  
Some unknown brand pedal covers  
Kamei “golf ball” shift knob

Electrical-

Completely rewired the car using EZ Wiring 21-circuit, 18-fuse system—all in  
black.  
Lightweight 10 lbs gel cell battery trunk mounted  
Battery kill switch rear mounted  
1991 Audi 100 Quattro 120 amp alternator  
1995 VW Golf Starter (lightweight compared to older VW starters)  
1975 VW rabbit ignition switch  
1975 VW rabbit turn signals and wiper switch (aluminium stalks)  
1980 VW sirocco horn button  
1972 MG turn signal indicators  
1970 Triumph High beam indicator  
1991 BMW 5 series headlight switch  
1986 VW Cabriolet Hazard switch  
1970’s Chevrolet headlight switch (floor mount)  
New OEM VW brake and reverse light switches  
VDO fuel gauge  
VDO oil pressure gauge  
VDO oil Temp gauge  
VDO volt gauge  
VDO egt temp gauge  
VDO electronic speedometer  
Autometer 5inch tachometer w/ built in shift light  
Autometer Boost gauge  
Autometer water temp gauge  
Secret headlights  
Stock rear taillights and license plate lights

Cooling/Heating Systems

WATER  
1987 VW 16v Golf radiator  
1986 VW cabriolet coolant bottle  
New VW “all metal” water pump and housing  
Homemade “thermostat” via sheet metal w/ a hole drilled in it  
Redline water wetter  
Flex-a-lite slim line radiator fan  
All new hoses

OIL  
OEM VW oil filter housing  
1989 Volvo 760 turbo thermostatically controlled oil filter sandwich plate  
Forged –8 an 90 degree fittings, crimp on style, mated to Aeroequip hard rubber line  
Seatrab Oil Cooler

tranny-  
saab oil cooler for tranny fluid  
merceds benz tranny fluid (best fluid on market to keep it cool)

A/C  
Drive w/ windows down, or put the top down.

Heat  
Wear a jacket

Wheels

Track  
Front: Bogart 13x8 drag-on w/ 24.5x8x13 Mickey Thompson slicks  
Rear: 15 inch Mazda rx7 Enkei brand spares redrilled

Street-  
Front: 13x7 revolution race wheels mounted w/ M&H 205/60/13 dot cheater slicks  
Rear: 13x7 revolution race wheels mounted w/ 205/60 13 gumballs.

Street Race-  
See “TRACK”

Not driving in straight line wheels-  
bmw e21 bbs 13-inch front and rear wheels wrapped in Yokohama DOT 205 60 R 13 inch A048 spec road race tires

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<div class="post-metadata">

**Author:** ![imported\_SINISTER](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/imported_sinister/32/5970_2.png) [@imported\_SINISTER](https://forums.speedlife.net/u/imported_SINISTER)\
**Post date:** [March 12, 2006, 9:31pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/3 "2006-03-12T21:31:05Z")

</div>

looks badd ass

Aeromotive fuel pump (-8 in, -6 out)  
what pump?? a1000?

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<div class="post-metadata">

**Author:** ![vw16vcabby](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/vw16vcabby/32/5943_2.png) [@vw16vcabby](https://forums.speedlife.net/u/vw16vcabby)\
**Post date:** [March 12, 2006, 9:33pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/4 "2006-03-12T21:33:30Z")

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i believe thats it. box is at the shop.

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<div class="post-metadata">

**Author:** ![slowcamaro](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/slowcamaro/32/5975_2.png) [@slowcamaro](https://forums.speedlife.net/u/slowcamaro)\
**Post date:** [March 12, 2006, 9:34pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/5 "2006-03-12T21:34:57Z")

</div>

nice to see it getting done

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<div class="post-metadata">

**Author:** ![bgblockelcamino](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/bgblockelcamino/32/5997_2.png) [@bgblockelcamino](https://forums.speedlife.net/u/bgblockelcamino)\
**Post date:** [March 12, 2006, 9:42pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/6 "2006-03-12T21:42:56Z")

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Awesome. Cant wait to see it in person

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<div class="post-metadata">

**Author:** ![Habib88](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/habib88/32/3341_2.png) [@Habib88](https://forums.speedlife.net/u/Habib88)\
**Post date:** [March 12, 2006, 10:24pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/7 "2006-03-12T22:24:27Z")

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Looks fucking awesome. Oddly enough I think I like what you did to the interior the most with the VDO gauges and headlight floor switch. Little details like that. :bigthumb:

Edit: When your looking for the “Not driving in straight line wheels” lemme know. Locally there are usually a good set 13’s somewhere that might work out for you.

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<div class="post-metadata">

**Author:** ![vw16vcabby](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/vw16vcabby/32/5943_2.png) [@vw16vcabby](https://forums.speedlife.net/u/vw16vcabby)\
**Post date:** [March 12, 2006, 10:49pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/8 "2006-03-12T22:49:01Z")

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> [@Habib88](#):
>
> Edit: When your looking for the “Not driving in straight line wheels” lemme know. Locally there are usually a good set 13’s somewhere that might work out for you.

sweet. anyone selling a pair of 2 tires, or set of 4 for a decent price? was about to grab a pair of 2 used 205/60’s w/ 75% tread left off ebay for cheap to run on the rear for now. when i bought the wheels, they were wearing stretched rubber in typical vw “euro” fashion. i like traction better than looks.

also, thanks for the remarks. there is a shit ton of other stuff i didnt even list. small stuff that u dont realize until after thinking about it…

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<div class="post-metadata">

**Author:** ![Habib88](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/habib88/32/3341_2.png) [@Habib88](https://forums.speedlife.net/u/Habib88)\
**Post date:** [March 12, 2006, 11:03pm UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/9 "2006-03-12T23:03:39Z")

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Off the top of my head no. But the season starts in a month and i’m sure people have had tires sitting around for no good reason this winter. Also my buddy road races he’s probaly got a few 13’s hoosiers sitting around he’d let go for cheap. Again his season starts in a few months as well so same deal. If your ready sooner just PM me i’ll dig some or look here now and then [http://www.racepa.com/index.php?act=SF&s=&f=8](http://www.racepa.com/index.php?act=SF&s=&f=8) every so often someone dumps tires.

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<div class="post-metadata">

**Author:** ![eurodad](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/eurodad/32/5988_2.png) [@eurodad](https://forums.speedlife.net/u/eurodad)\
**Post date:** [March 13, 2006, 4:11am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/10 "2006-03-13T04:11:05Z")

</div>

:idhitit:

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<div class="post-metadata">

**Author:** ![Pewter](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/pewter/32/5936_2.png) [@Pewter](https://forums.speedlife.net/u/Pewter)\
**Post date:** [March 13, 2006, 4:24am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/11 "2006-03-13T04:24:41Z")

</div>

very nice job mikey!!!:boink

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<div class="post-metadata">

**Author:** ![German\_with\_a\_Bowtie](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/german_with_a_bowtie/32/5967_2.png) [@German\_with\_a\_Bowtie](https://forums.speedlife.net/u/German_with_a_Bowtie)\
**Post date:** [March 13, 2006, 4:26am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/12 "2006-03-13T04:26:58Z")

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Nice…from the latest GTI commercials, “Holding it down on the engineering tip Yah”

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<div class="post-metadata">

**Author:** ![Turbo\_Silverado](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/turbo_silverado/32/5990_2.png) [@Turbo\_Silverado](https://forums.speedlife.net/u/Turbo_Silverado)\
**Post date:** [March 13, 2006, 4:30am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/13 "2006-03-13T04:30:56Z")

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Thats awsome man! can not wait to see this car!

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<div class="post-metadata">

**Author:** ![Mark\_Morris](https://avatars.discourse-cdn.com/v4/letter/m/a9a28c/32.png) [@Mark\_Morris](https://forums.speedlife.net/u/Mark_Morris)\
**Post date:** [March 13, 2006, 4:57am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/14 "2006-03-13T04:57:43Z")

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I know it’ll run as good as it looks. :naughty:

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<div class="post-metadata">

**Author:** ![fshowcars](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/fshowcars/32/5937_2.png) [@fshowcars](https://forums.speedlife.net/u/fshowcars)\
**Post date:** [March 13, 2006, 6:28am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/15 "2006-03-13T06:28:44Z")

</div>

spring is in the air :blue:

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<div class="post-metadata">

**Author:** ![Jenn](https://avatars.discourse-cdn.com/v4/letter/j/ba9def/32.png) [@Jenn](https://forums.speedlife.net/u/Jenn)\
**Post date:** [March 13, 2006, 6:43am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/16 "2006-03-13T06:43:11Z")

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Awesome Sailor! Can’t wait to see it running! 🙂

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<div class="post-metadata">

**Author:** ![BlkP42E](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/blkp42e/32/5938_2.png) [@BlkP42E](https://forums.speedlife.net/u/BlkP42E)\
**Post date:** [March 13, 2006, 6:48am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/17 "2006-03-13T06:48:01Z")

</div>

ha. i cant wait to see you toast a ton of unsuspectiong people in that

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<div class="post-metadata">

**Author:** ![imported\_Sleeper](https://yyz2.discourse-cdn.com/flex034/user_avatar/forums.speedlife.net/imported_sleeper/32/5939_2.png) [@imported\_Sleeper](https://forums.speedlife.net/u/imported_Sleeper)\
**Post date:** [March 13, 2006, 8:20am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/18 "2006-03-13T08:20:33Z")

</div>

Damn sailor! That looks good as hell man!!!

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<div class="post-metadata">

**Author:** ![Silver\_WS6](https://avatars.discourse-cdn.com/v4/letter/s/c0e974/32.png) [@Silver\_WS6](https://forums.speedlife.net/u/Silver_WS6)\
**Post date:** [March 13, 2006, 9:48am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/19 "2006-03-13T09:48:08Z")

</div>

> [@5ltr eater](#):
>
> :idhitit:

awesome job sailor 🍺

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<div class="post-metadata">

**Author:** ![vtecsol](https://avatars.discourse-cdn.com/v4/letter/v/b5ac83/32.png) [@vtecsol](https://forums.speedlife.net/u/vtecsol)\
**Post date:** [March 13, 2006, 10:35am UTC](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928/20 "2006-03-13T10:35:38Z")

</div>

damn, the bet around the shop was mine would run first looks like i lose

[Next page](https://forums.speedlife.net/t/vw16vcabbys-1986-vw-16v-turbo-cabriolet/180928.md?page=2)
