1966 triumph chopper rebuild

I like the original bike better

still cool what you’re doing though. keep em coming

   This is one of the reasons I didn't chop a stock triumph. I have way too much respect for them. I did a lot of looking for a chopper that had the stance I wanted and the potential to be my own.

I think it will look less extreme when I throw the 21" wheel up front. It has an 18" wheel now. The overall diameter will be 3-4" taller and chances are I’ll have to get the forks shortened to level the bike.

mustang tank

and i would want the original, but like you said at least it’s an already cut up example

Just recieved the two specialty tools I needed, updates tomorrow night. I should have the motor completely tore apart tomorrow.

CLUTCH HUB PULLER
http://i2.ebayimg.com/01/i/000/86/f6/4b52_1_sbl.JPG

CAM WHEEL PULLER/INSTALLER
http://i1.ebayimg.com/06/i/000/85/2a/c1f3_1_sbl.JPG

im glad you agree. will look totaly badass when done.

go with the sportster tank! project is cool as hell.
my buddy is doing up a triumph too.

may need to borrow/rent these from you at some point

sure thing, just let me know

needs more whoolie bar. looks like an awesome build. I would love nothing more than to get on another bike this season, but after my antics last year, i decided im going to let my license clear up a little bit before i buy again.

Good luck with this and keep it moving, looks like your making awesome progress so far.

Love the original bike. For the project I concur on the mustang tank and shorter rake. Other than that, should be hot.

Sorry about the lack of additional progress.(If anyone is even following it) I just bought a mountain bike and managed to fracture my wrist really bad within a few minutes of riding.

Luckily I’m still waiting on a tool from England, so the wrist injury happened at an ideal time.

I’m in(was) the process of polishing the engine covers, and eventually the cases. The primary cover is 90% polished and has over 5 hours into it so the entire engine will probably take 50+ hours to polish.

The covers are really pitted and scratched so I’m having to start much more course than I had intended. On the primary the process went “paint remover wheel” 100, 150, 220, 400, and 2 levels of polishing compound.

I don’t have pics of the results yet but these are after some heavy sanding. There were scratches about an 1/8 inch deap.

http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/100_1383.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/100_1384.jpg

got the cases split today. only snag was two screws that I had to drill out.

I apologize for the poor(more than usual) picture quality. I wasn’t expecting to work on the bike today so I didn’t have my camera.

I didn’t pics of the split cases or the crank yet…

Inner transmission cover
http://i4.photobucket.com/albums/y129/BlackoutYJ/0523091504a.jpg
Finally got the $200 set of tools to remove all of the timing gears
http://i4.photobucket.com/albums/y129/BlackoutYJ/0523091504.jpg
Transmission housing- all gears in place
http://i4.photobucket.com/albums/y129/BlackoutYJ/0523091528a.jpg
Transmission housing- empty
http://i4.photobucket.com/albums/y129/BlackoutYJ/0523091538.jpg
Primary side with the gear removed
http://i4.photobucket.com/albums/y129/BlackoutYJ/0523091622.jpg
Had to take a break from the Triumph to install door actuators, keyless entry, security system, and remote starter in my truck(what a pain in the ass that was)
http://i4.photobucket.com/albums/y129/BlackoutYJ/0520091829.jpg

Progress since I last updated.

I got down to the sludge trap. I destroyed the old one trying to get it out so I had to order a new one.
http://i19.ebayimg.com/08/i/001/3a/6a/173d_1.JPG
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0616091236a.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0616091236.jpg

Then I cleaned up the cases and had a hole welded up. I had him fill the hole and I did the finish grinding.
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0610091622b.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0610091622a.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0610091622.jpg

Yesterday I finished up my first attempt at a seat.

I formed the seat pan by soaking plywood for a couple days and clamping it in place for another couple days with intermittent blasts from the heat gun to work out the water.

The padding is a two part. The base is a very dense rubber/foam. The top layer is a light weight batting.

The leather is actually an old jacket that I cut up.

The entire seat cost me under $10 to make

http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0624091323b.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0624091323a.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0624091323.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0624091339.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/triumph/0624091613.jpg

badass seat on the cheap! cool build keep it up!

lol that seat turned out awesome :tup:

Thanks for the compliments on the seat.

Today I worked on my newly arrived belt drive. The new primary weighs less than half of what the original did. After that I chopped the cover to expose the primary. Then I took a paint removal wheel to give the cover that industrial look. The paint removal wheel is going to all 3 covers in the end.

http://i4.photobucket.com/albums/y129/BlackoutYJ/0626091345.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/0626092113a.jpg
http://i4.photobucket.com/albums/y129/BlackoutYJ/0626092114.jpg

Today was spend stripping the bike down to frame. This included taking off the remaining electrical components, kickstand, fender, front end, and rear wheel

I found a crack in the frame which needs some attention. I haven’t ground down to it to see whats up yet.
http://i4.photobucket.com/albums/y129/BlackoutYJ/0627091838.jpg

http://i4.photobucket.com/albums/y129/BlackoutYJ/0627091838a.jpg