figured id draw this up for at least one person on the board. its the alternative to the $250 Harbour Freight / Ebay blast cabinet
i wanted to get as much use out of a full sheet of plywood as possible, without having to buy a 2nd sheet to finish the cabinet
what i came up with is a cabinet that has a work area of 3 feet wide, 2 feet deep and 2 feet tall, allowing you to fit most any car part inside the cabinet, with a view window thats 2 feet wide and a foot tall
the problem with using only one shet of plywood is that theres not enough wood to create the usual angled “sand hopper” that the prefab units have. so instead i figured that a simple 5 gallon bucket attached to the bottom would work fine, just as long as you remember to scoop the sand off the bottom of the cabinet into the bucket
the bucket prep is simple. take a hack saw and remove the top 2" or so of the bucket, those stiffening lips are just gonna get in the way. when you cut the round hole in the floor of the cabinet, you want it so the top edge of the bucket fits tight so that sand doesnt leak out
floor board is notched in the corners for the 2x4 legs, which then get screwed to the front or back walls
door: Decide which end you want it on, then trace out an outline 2" from the edge of the panel to mark the door, cut with jigsaw. use scrap plywood to add a lip to the outside of the door on 4 edges, 5th edge is the hinge. find a cheap latch at the hardware store to kepp the door closed tight
gloves: hit up the plumbing isle for a pair of pvc flanges, screw them on, hose clamp the gloves in place
view window: duh, cut a rectangular hole and screw on some lexan ! Tip: buy thin lexan AND thick lexan, the thick stuff is for safety and the thin stuff is expendable, when it gets beaten up, replace it
lighting: scavange some light sockets out of old lamps, one on either side of the view window. Cover with a cut-up pop bottle so the sand doesnt beat the light bulbs up
ill finish this later …