been busy. installed the headers over the weekend
got the old stuff out, came out pretty easy
_DSC4741 by Norbert Ogiba, on Flickr
shop vac’d and cleaned the valve covers, 16 years of grime
_DSC4742 by Norbert Ogiba, on Flickr
_DSC4743 by Norbert Ogiba, on Flickr
dropped by the dealer around the corner for some new MLS gaskets. I thought the ones that came with the headers would be the crappy imported perforated metal/paper type by they also seemed to be of the MLS construction. Never had a bad experience with the OEM GM gaskets though so they went in.
_DSC4744 by Norbert Ogiba, on Flickr
at this point I dropped the hammer and got the longtubes in. they fought me at first but I finally wrestled them in. It’s a tight fit on both sides for sure. Had to grind a portion of bellhousing on the driver’s side and slid those in from the bottom. On the passenger side they went in from the top after removing the starter and dipstick.
_DSC4745 by Norbert Ogiba, on Flickr
on the passenger side the valve cover had to come off to make some room. good time to inspect the valvetrain, very clean for 105K.
_DSC4746 by Norbert Ogiba, on Flickr
while removing the rear sway bar end links to make room for installing the Z06 Ti’s the looked to be trashed, so I picked up metal construction, beefy Moog replacements with nice grease fittings for serviceability.
_DSC4747 by Norbert Ogiba, on Flickr
with the headers loosely bolted in I installed the x pipe and intermediate pipes underneath and connected everything. Everything tucked up nicely, no problems. Finally I tightened down the headers, x pipe, intermediates, and axleback. Before wrapping up the install I cleaned everything with IPA so that any fingerprints/grease wouldn’t get burned onto the pipes and look bad.
_DSC4748 by Norbert Ogiba, on Flickr
Coil packs, wires, AIR crap all back in.
_DSC4749 by Norbert Ogiba, on Flickr
_DSC4750 by Norbert Ogiba, on Flickr
Wire clearance on one of the passenger side primaries was closer than I’d like, but I’ve put a couple hundred miles on so far with no issue. I’m really glad I kept the factory metal heat shields
_DSC4751 by Norbert Ogiba, on Flickr
rather than upgrade to the newer 01-04 dipstick I made the older version work by bolting to the AIR fitting. the AIR won’t be around for long, will wait until I install the LS6 intake before tuning
_DSC4752 by Norbert Ogiba, on Flickr
Fired her up, checked for leaks, the band clamps on the intermediate pipes suck, so I’ll replace those with proper quality ones
pipes getting nice and golden with heat, paid off to wipe them down
_DSC4755 by Norbert Ogiba, on Flickr
_DSC4756 by Norbert Ogiba, on Flickr
Looks stock otherwise, fuel rail covers are off to get scrubbed
_DSC4757 by Norbert Ogiba, on Flickr
removed the headlight bezels and wrapped with Carbon Fiber Vinyl, ended that night with a treat
_DSC4759 by Norbert Ogiba, on Flickr
_DSC4760 by Norbert Ogiba, on Flickr
Finished up by doing the Ranger method for clutch fluid. Put 100 miles on it Sunday in the countryside, clutch went to the floor after a couple gear changes at very high RPM. Hopefully this helps.
Fluid definitely original
_DSC4763 by Norbert Ogiba, on Flickr
totally opaque
_DSC4764 by Norbert Ogiba, on Flickr
_DSC4767 by Norbert Ogiba, on Flickr
getting there
_DSC4769 by Norbert Ogiba, on Flickr
Final product of what was removed
_DSC4770 by Norbert Ogiba, on Flickr
More to come this week, I’m working on installing an AUX connection for my phone with Bluetooth capability