04 mxzx rev rebuild

well i just bought this sled on monday for 1900$ the previous owner hit a tree and bent the bulkhead (very common on theese sleds), and broke the stabilizer bar. here is a little build thread of the progress im making. the bulkhead should be here on monday and im hoping to be riding it by next weekend.i also scubbed the engine compartment and all the panels i will have to take pics of all that. i will post more pics as i progress.

http://img.photobucket.com/albums/v313/Maxxman/DSC00500.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00501.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00502.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00503.jpg

you can see here how far back its pushed back
http://img.photobucket.com/albums/v313/Maxxman/DSC00504.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00505.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00506.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00507.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00508.jpg

all stripped down
http://img.photobucket.com/albums/v313/Maxxman/DSC00508.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00510.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00514.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00515.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00511.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00512.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00513.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00516.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00517.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00518.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00519.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00525.jpg

http://img.photobucket.com/albums/v313/Maxxman/DSC00527.jpg

wow never seen 1 of these naked b4 good luck lol

very cool. My kind of build. What money do you think you will have in parts when all is said and done?

My buddy owns two of these sleds.

From what i hear they are fantastic.

check out dootalk.com if your not already a member, tons of info on how to do this repair. This is a common part to replace. How many miles on it?

wow someone cranked a tree… good luck man, luckily i have my roommate/ mechanic to fix that stuff

little OT, what do you think about the new Polaris RUSH

i have to start on mine soon…looks like fun

thanks for the comments guys. as far as parts im going to have

250 for a new bulkhead (flying nun is what the dealer calls it)
300ish for a new track i am going to run the one thats on it for the rest of the year

so about 550 in parts to make it in tip top shape again. so for about 2450$ ill have a pretty nice sled to ride.

it has 4500mi on it but it still starts and runs good. it was a friend of mines sled he hit the tree and my other buddies dad bought it at auction and i decided to pick it up. when he had it he never had any problems with it.

your lucky to have a X cant go wrong with HPG piggy backs’s

Hows the heat exchanger? if thats kinda fukt now would be a good time to replace it.

have fun man and good luck

ya i wouldnt of bought it if it wasnt an x package. and as far as the heat exchanger, why fix what isnt broken. theres coolant in it now and it hasnt leaked. ill throw a belly pan on it.

making a little progress, i have been waiting for the parts to come in. but in the meantime ive been doing some cleaning.

http://img.photobucket.com/albums/v313/Maxxman/DSC00537.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00538.jpg

did some polishing . still needs a little bit of work.
http://img.photobucket.com/albums/v313/Maxxman/DSC00540-1.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00539-1.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00541-1.jpg

got the new bulkhead in, gladly it has some gussets in it to strengthen it up a little
http://img.photobucket.com/albums/v313/Maxxman/DSC00543-3.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00542-1.jpg

got the front chassis plate off the other day while i was waiting for the new one, heres a pic of the old one and, the sled with it off.
http://img.photobucket.com/albums/v313/Maxxman/DSC00536.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00535.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00533.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00534.jpg

then tonight i got the new chassis plate all rivited back on.
http://img.photobucket.com/albums/v313/Maxxman/DSC00544-1.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00545-1.jpg

after i get the new bulkhead rivited back on tomorow, which shouldnt take long. it will start to come together really quick. still shooting for my goal of riding it this weekend. :eekdance:

new bulkhead on
http://img.photobucket.com/albums/v313/Maxxman/DSC00546.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00547.jpg

all back together
http://img.photobucket.com/albums/v313/Maxxman/DSC00548.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00549.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00550.jpg
http://img.photobucket.com/albums/v313/Maxxman/DSC00552.jpg

well done, and quick too :tup:

good help makes projetcs go by fast