23pics of a NewEra 850whp Z06

We just finished up a build for our customer, Brandon’s ZO6 that came out very well. Before the car even got to the shop, the performance goals were set, along with the budget. They were both planned for the most practical compromise. Building a weekend cruiser with 800+whp on a fixed budget is going to have compromises.
http://www.neweraperformanceparts.com/Images/brandon%20zo6.JPG

The car was pretty bad ass as it came in–2002 Electron Blue Z06. Old setup was the stock 346 LS6, MS3 cam, 225cc Dart heads, jethot long tube headers, stock midpipes, Corsa touring catback, ASP underdrive pulley, NewEra ported TB, NX wet kit. The car has been to many other big name shops on the East coast. Some good, some not, but thats what we had to work with. Mike at NewEra tuned it last year on our dyno. Found some power and made the tune safer. It ending up at 436whp 385wtq, hit with 150 :tspry: about 600whp and tq. Brandon is a good driver and on stock wheels with tires, ran a 11.2 @ 133 at NYI.

At the end of last year something “broke”. After getting the car and a quick diagnosis of no cranking compression we figured the timming chain probably broke. After tearing it apart it turned out to be running the stock timing set,:bloated: still. The chain was snapped, bent the valves, but the shortblock was fine. And now as a new home.:snky:

The basic performance goals were over 800whp, and with the budget more nitrous fit that well. And a given for this power level was forged internals. Along with more cubes will help for all-around drive ability, with a larger custom grind cam, and more head flow. I really don’t like the dart ls1 heads. The numbers aren’t that good for the money of a aftermarket casting, which is from overseas. The as cast runners are pretty rough, as are the castings over all. However, the budget didn’t alow a better head casting, at this time. So the darts were kept, and got some hand porting. New valves, and better springs.

For the short block, there were no questions about compromising for this power, and leaving room to grow. We’ve had difficulty getting good engine work on motor builds from the local machine shop that “does test work for GM”. A few other locals were also getting poor work, and having problems fixing it. But at the same time, two others purchased stroker motors from LME in TX, and found them to be top notch. One is even doing great after getting hit with a lot spray. And some other driver actions that did nothing good for the motor, but it came out unharmed. We decided to use a LME forged 408 cube shortblock. With a LQ4 iron 6L block, it added some weight to the car, but as a great valve for the cost.

While waiting for that, I got the drivetrain out of the car, and started getting everything ready, adding the 2nd nitrous kit. Got both bottles mounted. I didn’t want to drill any added holes in the car, plus the bottle locations were in the way of the parking brake line and other things. So I used the old holes and made adapter plate, covered it with factory match carpet, for a clean look.

Then made a nice switch panel.

Done and painted, made some labels for it too.

The crate form LME came in. On a stand, the heads went on. ARP head studs, and comedic MLS HGs. Cam, and a JP dual roller timming set (also off the shelf note: to add on site). Custom pushrods, and the new lighter Yella Terra shaft-mount roller rockers. Degreed the cam–it’s a big mother 256/264 .650/.650 114LSA :pimp:everything was fine.

Got the covers on, and sensors to seal the motor up. Had to grind a boss off the block for the motor mounts to fit.

De-burred it for strength, and painted it black.

Motor is ready to go back in. A new Ram hi-flow slave, in the torque tune.And a Ram dual disk clutch, for good stock pedal and engagement. Rated at 900ft/lbs holding force, hopefully it holds up:D Also, an adjustable master.

At its new home, rack back in. Notice the shitty ASP pulley, witch was was later switched for a better unit. ASP was the 1st underdrive pulleys out, but their quality isn’t that great. The center section is alum. and loses its ID on the crank after being removed a few times. Can lead the crank bolts loosening, witch is a PITA on a C5 and C6. A lot of the time the belt grooves have a wobble like there not even centric. Even new we’ve seen them. I switched it for a powerbond unit that we now carry. They’re Aussie built, and the same unit as a SLP just at a lower cost. A very nice piece.

Got everything back in. Put some time in the headers that were on the car. Straightened the flanges, and matched them to the heads better. There the jethot LTs, primarys are small and a short length. This setup could really use a 1 7/8th or even a stepped to 2inch with longer pri. But that can be upgraded later, as there are costly at $1000+.
The rest of the exhaust was the stock mid pipes with gutted cats, and a Corsa “touring” catback, which was desired for it’s quietness. But it’s possibly more restrictive then a stock c5 Z06 catback is, which is long gone. So it was decided to replace the stock midpipes with 3inch that go with cutouts. To work with the small 2.5 catback to help support the power numbers. I added a X pipe for a smother:roll: sound, and a little more power.


http://www.newyorkfbody.com/images/smiles/Welder.gif I’m really happy how this came out


Not a lot of room to work with, to fit the cutout motors. Tucked them up the sides of the T56. And made a set of turndowns for them and kept the ground clearance–I think this will work.


Car is low


On to the Nitrous, basically 2 wet kits. With a designated fuel cell, to supply them. And a timing tuner to pull timing automatically. And it also has a window switch, and progressive delay. I think Brandon got this custom built cell in GB. It’s a nice piece, internal 255 walbro, 100psi regulator. Holds about 3 qts.


Lots of wiring, with the fuel cell, bottle heaters, noids, timing tuner, cutouts, and a 2 1/16 Innovate XD-1 wideband. I dont think anyone whats to see that. I used good automotive 30amp relays, no ghetto stealing power with vampire clip junk. I made a nice bracket off the passenger head that out of the way of everything, heat, and looks really clean. I dont think I took any pics just of it, but you can see it in the finshed engine bay.

Also has a FAST90 unported, and a 90mm LS1 TB that mike ported. We gained about 7-8 peak HP on FAST78 mike ported. On the dyno on a 346,stockCR, small 230cam bolt on car. With FAST 78/NEP ported stock TB. But there was greater gain in the mid-range.


Hopefully on a nice day I can get some better outside pics. Mike did his magic tuning the car with HPtuners. Dive by wire TB and a huge cam don’t play nicely. But it was running well, and got some breaking miles on the dyno. I did some 3-4K loads to set the rings, like 1/4 throttle it spun the tires in 2nd. So I went to 3rd. lol

Changed the oil, and started tuning for WOT. After only a few short pulls, it was time for some full on motor. Not going for max power, just getting the car safe for putting some miles on it. http://ls1tech.com/forums/images/smilies/LS1Tech/gr_driving3.gif


close up
550whp 489twq Good, broad power–about what was expected. Great for the small headers, and a nitrous motor.

Then hit it with 100 1stg. and got 666whp 662wtq.

And just to test the 2nd set the timing tuner to pull all the timing it could and window activate at 5K. It was jetted for 200, and +on the fuel jet.
845whp 769wtq
Pull was only about 2 secs, and the tires spin a bit. AFR went off the scale -10.0 past 5,550. That will get that better, but just for 2 sec of data it’s fine.

Can I touch it? I’m going to be coming to you guys next winter for the Datsun. Dave with the White Z recommended ya. :wink:

Sweet! Should have gone with a LT1!

Nice write up. Nice car:headbang:

omg bill is going to crying. Its his favorite color and everything :lol:

good job :tup:

car looks rad, but hybrid connection builds WAY sicker exhausts. Was that welded with a 110V welder? how much did that exhaust cost?

Wow very nice write up and pictures, that color is so hot. I wish I could afford to mod a Z06 like that, damn!

:tup: nice work.

:tup:

Hawt

850 on nitrous. Damn that must be fun.

Great stuff! I need to swing by sometime and pick up some :snky: parts.

Great write up, Great car

hey studderin, where did you guys get the switches you used for the nitrous?

That’s gotta puuuuuuuuuullllllll:smiley:

Nice work.

what was said budget? ballpark,anyway

[quote=“Studderin”"]

We’ve had difficulty getting good engine work on motor builds from the local machine shop that “does test work for GM”. A few other locals were also getting poor work, and having problems fixing it.

[/quote]

First nice numbers, second because you guys NEVER talk shit or start trouble why the white trash dig at Carl Mcquillen. In the big picture it isn’t relevant.

[quote=“J&J,post:16,topic:26520"”]

First nice numbers, second because you guys NEVER talk shit or start trouble why the white trash dig at Carl Mcquillen. In the big picture it isn’t relevant.

[/quote]

Doesn’t sound like a dig to me, sounds like their direct experience. If it’s the truth, tough shit, that’s the way things are. I’m sure you singling it out and calling attention to it does no good either.

titties :tup:

how much was the budget?

[quote=“87conquestTSi,post:19,topic:26520"”]

how much was the budget?

[/quote]

That’s really something you should only ask the owner. Most people don’t want the shop talking about what they spend. :bloated: