DIY: Made some living room tables *pics*

I can’t for the life of me find the welding and metal fabrication pictures. To summarize, I welded the frames out of Mild Steel 1.5" Square Tubing. The arch is made out of 1" square tubing that I formed using a torch and a piece of 3/4" MDF board cut to a radius as a template to force into shape by hand.

After the frames were welded, they were sent off to the powder coaters to be coated gloss black.

Alright…the pictures i do have:

piece of 22 gauge stainless steel i had sheared to size to make the table top surface:
http://photos.e46fanatics.com/data/4240/tables_01.jpg

After spending some time with a grinder and flap wheel to get the desired finish:
http://photos.e46fanatics.com/data/4240/tables_02.jpg

To support the piece of stainless, I cut a piece of MDF board to fit inside the table frame:
http://photos.e46fanatics.com/data/4240/tables_03.jpg

Covered the MDF board with a bright blue fabric. Won’t be visible unless you look under the table, but better then seeing the MDF board. (Color matches current color scheme in the living room)
http://photos.e46fanatics.com/data/4240/tables_04.jpg

With the support board inserted in place, i put some construction adhesive down to hold the stainless steel in place.
http://photos.e46fanatics.com/data/4240/tables_05.jpg

With the stainless in place, i masked off the frame for a crucial step in this process. Using a high-grade epoxy, i cover the stainless to make the surface look like glass.
http://photos.e46fanatics.com/data/4240/tables_06.jpg

A closer look, epoxy is poured on the surface. With timing being crucial… i pull the masking off when the epoxy starts to cure at a certain point. Pull the masking too early and the epoxy will just run off the surface. Wait too late and the surface will distort and look like shit.
http://photos.e46fanatics.com/data/4240/tables_07.jpg

After the epoxy has cured… like glass.
http://photos.e46fanatics.com/data/4240/tables_08.jpg

http://photos.e46fanatics.com/data/4240/tables_08a.jpg

the best part about the epoxy…it really brings out the beauty of the metal, making it very responsive to lighting.
http://photos.e46fanatics.com/data/4240/tables_09.jpg

Signed and dated it for the personal touch
http://photos.e46fanatics.com/data/4240/tables_10.jpg

And finished. to show how dramatic the lighting effects these tables…check it out.
http://photos.e46fanatics.com/data/4240/tables_11.jpg

I made two matching end tables and a coffee table. more pics when i finish the coffee table.

/fin

you got skillz, nice work.

That’s gorgeous Josh!

wow, thats realy impressive, but i cant help but to think an epoxy would scratch easy?

:tup: where do you find the time!

It’s an epoxy designed for table tops… like wood and other materials, you have to be somewhat careful. The best way i can compare it is like an automotive clearcoat, but softer. If it gets a bad scratch, you can buff it.

For normal wear and tear, it’s really good. Drag a key across it…it’s bad.

^ Is it like the stuff that they use on bars and on restaurant tables?

I want to be you.

sexy. What was the cost of everything?
Time to make?

real boss like

I used left over material from the railings i made a few months ago, which was essentially scrap.

Steel: ~$60 for all 3 tables
Epoxy: ~ $50
MDF board: ~ $10
Cloth: ~$3
Powdercoating: $60

Time: about 20hrs to cut, form, and weld the frames and about 10-20hrs for all the table top work.

Total $: ~$180
Total hrs: ~40hrs

wow…awesome work

Incredible design. How long do you have to let the Epoxy set?

cured to the touch in about 24hrs at 65°F. Wait about 2 weeks before i can set anything heavy on the surface.

Sex.

Awesome dude.

nice write up A++++

:clap: well played.

Good job man. Table looks great. Deffinitely digging the dining room decor as well.

Is there anything you cant do? Looks amazing