Sock's 240sx Rusto Project (56k, tons of pictures)

I only got a couple hours in today as I have to work this eve.

Here’s how things looked last week:
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/01.jpg

Cleaning up the driver’s rear wheel well
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/02.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/03.jpg

A quick coat of primer to check out the imperfections (and with me, there’s always tons)
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/04.jpg

More long hair fiberglass in the mix.
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/05.jpg

Found another frame hole. Cut out the bad, and sealed up with rust killer.
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/06.jpg

New plate going in. Again, some more 1/4"
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/07.jpg

Cleaning up the rear subframe carrier area
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/08.jpg

Holy shit! There’s a wheel well in place of that rust!
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/09.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/10.jpg

Closed up again.
http://img.photobucket.com/albums/v374/sockington/240sx/may1206/11.jpg

Today was only about 2hours of work. Most of the time was spent sweeping up debris and such. I’m working my bag off at work saving up for some suspension goodies that I’ll be needing.

^ that’s some clean wheel well work. :slight_smile:

keep us updated.

very impressive dude, for 100$. WOW.
your really talented. keep up the good work.
update daily. yes? :smiley:

this is the sickest thread

man i love watchin the progress. Keeep us updated.

I will. I’m waiting for the day I can finally finish the body work. I love working on the go-fast bits rather than the body work.

However, it clearly must be done.

good shit man :thumleft: :salut:
…wonder hows canadian240’s project is goin?

beyond beautiful, keep it up.

good job, you are a hero…lol…1 less 240 to the junk yard

He has been too busy working on other peoples stuff to even think about project bastard child. He is such a nice guy like that… to put everyone else before himself. :slight_smile:

Theo

I answer for him because he has been working on Bing’s car all week. He started on it yesterday at about 11am (still on it now at 1140am) after a 5 hour nap from working on it for a couple straight days before that even…

Jesus, it’s been hard to get time off work to get things done on the car. Today’s work was basically try and finish up some work on the driver’s rocker panel.

Some parts back from the blasting booth.
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/01.jpg

Some lightweight filler on the rocker panel.
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/02.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/03.jpg

Finishing up the wheel well. It’s finally done in there.
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/04.jpg

More rocker panel work.
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/05.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/06.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/07.jpg

The inside of the wheel well
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/08.jpg

Trying to get some body lines to be straight once again
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/09.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/10.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/11.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/12.jpg

Closed up for the night.
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/13.jpg
http://img.photobucket.com/albums/v374/sockington/240sx/may1906/syf0n.jpg

I only got two hours to work on it today, and 30minutes of that was spent getting supplies. Monday is a holiday, so I’ll probably put four or five hours into finishing that damn side.

I can’t wait to start turning wrenches again.

Alrighty, today I got four hours in on the car.

First off, finishing up some more rocker work.



What low spots?

I decided that all this body work was driving me nuts, so I went up to remove some brake lines.



I found this weird little “black goop” pile on the fender. After I pulled it off, I found this little hole the previous owner covered up. Interesting, they left holes the size of footballs on the outside, but this little hole needed attention? Grinded smooth.

I figured since some of the inter-panel sealer/glue was missing, I’d weld up the panel.

More rocker panel work!


Looks way better than at the start.




Putting a re-inforcement along the subframe carrier rail.


More lines ripped out.

Now here’s an odd problem. The original Nissan motor ran the exhaust down the driver side in that big “dent” area. The Ford motor runs the exhaust down the passenger side. I’m going to run all the fuel and brake lines down the driver side and hopefully be able to hide a 3" exhaust on the the passenger side.

Closed up for the night.

Overall, I think I’m making some pretty good progress. I’ve never done body work before, so I think I did a fairly good job on that rocker panel. I’ve got lots more work to do - and that’s an understatement.

Alrighty, today I got four hours in on the car.

First off, finishing up some more rocker work.



What low spots?

I decided that all this body work was driving me nuts, so I went up to remove some brake lines.



I found this weird little “black goop” pile on the fender. After I pulled it off, I found this little hole the previous owner covered up. Interesting, they left holes the size of footballs on the outside, but this little hole needed attention? Grinded smooth.

I figured since some of the inter-panel sealer/glue was missing, I’d weld up the panel.

More rocker panel work!


Looks way better than at the start.




Putting a re-inforcement along the subframe carrier rail.


More lines ripped out.

Now here’s an odd problem. The original Nissan motor ran the exhaust down the driver side in that big “dent” area. The Ford motor runs the exhaust down the passenger side. I’m going to run all the fuel and brake lines down the driver side and hopefully be able to hide a 3" exhaust on the the passenger side.

Closed up for the night.

Overall, I think I’m making some pretty good progress. I’ve never done body work before, so I think I did a fairly good job on that rocker panel. I’ve got lots more work to do - and that’s an understatement.

you’ve definitely still got your work cut out for you but keep it up!

Like I already said, get this done for June 10th! :slight_smile:

Also, you might have some issues with ground clearance if you run the exhaust down the passenger side, I’d suggest either maybe cutting a hole and rebuilding it similar to the drivers side or just using the some fancy angles in your piping and bringing it over to the drivers side like its supposed to be… ground clearance issues are the worst and you’ll probably regret it later.

The V8 guys bring both of their headers down over to the drivers side, i dont see why you couldn’t do it.

you’ve definitely still got your work cut out for you but keep it up!

Like I already said, get this done for June 10th! :slight_smile:

Also, you might have some issues with ground clearance if you run the exhaust down the passenger side, I’d suggest either maybe cutting a hole and rebuilding it similar to the drivers side or just using the some fancy angles in your piping and bringing it over to the drivers side like its supposed to be… ground clearance issues are the worst and you’ll probably regret it later.

The V8 guys bring both of their headers down over to the drivers side, i dont see why you couldn’t do it.

im pretty sure he cant get this done by june 10th, maybe the body work yea, but probably not all the engine assembly and plumbing customization, if you can do that wow i’ll be really impressed, although I highly doubt it, work looks decent so far

im pretty sure he cant get this done by june 10th, maybe the body work yea, but probably not all the engine assembly and plumbing customization, if you can do that wow i’ll be really impressed, although I highly doubt it, work looks decent so far

i dont think so either, i just need to keep bugging him about it just in case ;] ;]

i dont think so either, i just need to keep bugging him about it just in case ;] ;]