My Opinion
(based on facts and such)
Kevlar retains too much heat.
Basically instead of dispersing the heat, it retains it. The hotter it gets, the worse it grabs.
Yeah it lasts long, but it has no burst strength.
That’s why you see it very often in big diesel trucks. They need to stretch out service time as long as possible.
You could improve its clamping abilities by using an upgraded pressure plate, but it will still become inconsistent. Your first couple engagements will be better, but it will heat up faster. Which sucks and is really frustrating, because clutch feel/engagement will change as you drive. Having to reassess every gear change on the track or during “spirited driving” is no fun.
Basically the only reason to go with an unsprung clutch is for the fastest possible engagement (ie drag racing).
In an effort to reduce reciprocating weight, the springs are removed. Those springs are there to absorb unwanted drivetrain vibrations.
This is where the unsprung clutch really shines. But the thing is, this is the only advantage it has over a sprung clutch.
It’s like killing a cockroach with a handgun.
In 99% of applications, a sprung clutch is 100% up to the task.
Honestly, until you’re over 300whp (like really, not as in “with my next boatload of planned mods, I’ll hit 300”), you don’t need to get crazy with your clutch.
For the street/occasional track
I’d recommend a semi organic/copper material (run of the mill upgraded friction material) with a dual diaphragm pressure plate. This can be done affordably, will last a long time, won’t destroy the rest of your driveline (well, it can, but …). It will act just the same as before, except with probably a slightly stiffer pedal.
But that’s me. I’m not especially hard on clutches.
For constant track abuse … well, more metallic/less organic.
Think of it in simplest terms. A clutch is like a brake. It is friction material pressed against a disk. The metal is there for heat dispersion and the organic material is there for clamping power.
Once the organic overheats though, it burns and won’t grab, so you need the copper.
Truth be told, any clutch will suffer from 3 hours of relentless clutch kicks.
Full race … well, now we’d be getting into sintered iron, and well … that’s really nuts on a street car. Like nuts as in crazy, in a bad way.
Just make sure to have your flywheel resurfaced. Soooooo many people opt out of it because of the extra cost (honestly it’s under $50). And then they’re surprised when their $900 clutch doesn’t last very long.
As for shape/design … it’s more complicated than it needs to be. Buttons, pucks, nubs, whatever you want to call them are little pieces of friction material. By applying less (quantity) but more (grabbier material) you get the same amount of clamping force but way better heat dissipation and less rotating mass.
With the big 4 pucks, the friction material tends to be insane to provide the same grip out of much less material. That’s why they chatter. That chatter is actually your flywheel bouncing or skipping off the pressure plate. You know how if you throw something at something that is spinning it gets tossed back at you? Spit on a fan belt, you’ll get what I mean. The clutch engages so harshly it kicks the motor forward on the engine mounts, enough to break the friction between flywheel and clutch.
Most important factors when choosing a clutch
Torque output
Launch RPM
Your Tolerance
Sure, most of you can live with bad mamma jamma clutches, if you don’t need them, don’t bother.