Impact Wrench - Pneumatic vs. Electric

I came across a “How It’s Made” on Impacts last night that triggered this.

Recently I was working on a car where I used a corded electric Impact Wrench. I never used one before that day. I was curious about them so I did a little research…the same way anyone these days does it…copy and paste from Google.

Air Impact Wrench

The air impact wrench is the traditional tool of the auto mechanic. These tools use compressed air to power the wrench, so you need to either have a direct connection to an air source, or a bottle of compressed air attached to the tool itself. Modern air impact wrenches have been designed with an ergonomic layout, which reduce the amount of stress on the user, despite hours of work. On the downside, the wrench is very powerful but hard to regulate. You may be able to remove large, over tightened or rusted bolts, while being unable to move small pins or other delicate objects.

If you are looking for a traditional tool, that will allow you to work for long periods of time, then the air wrench is a good choice, but if you may need a wrench which can operate at several different levels, or if you don’t have room for a compressor, then you may need to look at the electric impact wrench.

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Electric Impact Wrench

The electric impact wrench, either wired or cordless, has become very popular in recent times. The corded wrench has a similar speed and capacity to the air impact wrench, and they are also capable of removing large screws. The downside to the corded electric impact wrench is the electrical cable, which may prevent ease of movement into another location, and can make the tool very heavy.

Some modern electric wrenches are cordless. The cordless wrench has fittings which allow you to remove small screws, rather than just large bolts, and is much smaller than a drill equivalent. They are perfect for use in confined spaces, such as you may find when trying to restore a car. On the downside, they may run out of power quickly, forcing you to wait while the battery recharges, and they are less powerful than the air impact and corded electrical wrenches. If you need a quick, simple tool to do infrequent small jobs, then the cordless impact wrench is ideal, but if you need something which can work for long periods of time, and on larger jobs, then you should consider an air impact wrench.

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Impact Wrench Sockets

Different size sockets are a welcome accessory for your tool. These sockets can alter the size of the wrench, so you can screw or unscrew a range of different size nuts and bolts. You can buy the individual sockets separately, or as part of a set. Socket sets can be bought in carrier boxes, and are considerably cheaper than purchasing them on an individual basis.

Drill Chucks

The drill chuck converts the impact wrench into a hammer drill, so you can use it for drilling into tough materials like concrete and stone.

Universal Joints

Universal joints allow the tool to be used around corners, and give it greater flexibility in tight spaces. The joint is maneuverable, which means that you can plug the joint into the item being unscrewed, position the connection at the proper angle, and then attach the impact wrench, rather than having to manhandle the tool in a small area. These joints can make working much simpler and easier.

Extensions

Like the joint, the extension gives the impact wrench greater maneuverability, so you can reach into spaces that the tool would not otherwise be able to go. The extension simply fits on the anvil like a socket would. It has a secondary anvil on the extended end, so you can set the socket on the extended anvil use the impact wrench in the normal way.

Recharging Kits

If you use a cordless impact wrench, you need at least one recharger and one extra battery to keep the tool running for as long as you need it.

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The Pneumatic vs Electronic Impact Wrench: Which Suits Your Needs?

An impact wrench is a tool that is used in all sorts of work, especially automotive work. However, there are many reasons why the average do-it-yourselfer may need an impact wrench. If you are working with wood and building a deck or any sort of structure, an impact wrench will definitely come in handy. Impact wrenches are most commonly found in the pneumatic version. This means that the impact provided by the wrench is powered by compressed air. There are impact wrenches that are powered by electricity. It is hotly debated which of the two impact wrenches is best, however, you should decide which one works best for you.

The Professional Choice

The pneumatic impact wrench is considered the professional grade impact wrench. It is also the wrench chosen by do-it-yourselfers that work with automobiles. This is because the compressed air provides more torque than can be produced by the electric models. However, most do-it-yourselfer are going to find that they don’t need such a high level tool for the jobs that they want completed around their home.

Higher Torque

It has been established that the pneumatic impact wrench is going to provide more torque. What does that really mean? It mean that’s the impact wrench powered by compressed air is going to provide more power with every impact. While this can be very important, the average do-it-yourselfer is not going to need super powered torque for the odd jobs that they will be completing. In exchange for the higher torque of the pneumatic impact wrench, the electric model is not going to require the use of an air compressor. This makes the electric wrench much more convenient to use and it means that it can be used in situations where an air compressor many not be available, such as changing tires on the side of the road.

Easier to Use

The pneumatic impact wrench is going to be easier on your body. It is lighter in weight and usually smaller to hold in your hand. This is because much of the power source is going to be housed in the air compressor. The electric impact wrench is going to house all of the necessary equipment inside the wrench itself and therefore, it is heavier and bulkier. Because the electric impact wrench is going to be heavier and larger, you may find that is can cause fatigue when using it for long periods of time.

Price

Impact wrenches, both pneumatic and electric, are found at a variety of price points. You can buy one for $50 or $250. It is advised that with any power tool, you don’t buy the cheapest model. This is exceptionally important if you are selecting an electric impact wrench. Because electric impact wrenches are going to be run off of battery, you want to make sure that the battery is high powered and long lasting. The best battery available today is the Lithium Ion battery. These batteries are lighter weight and long lasting. However, they are the most expensive of any battery, therefore they can increase the cost of your pneumatic impact wrench.

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Thoughts/Comments/Beer…Go!

Public Poll Added

I’ve used a bunch of different guns/tanks etc… I always ended up going back to regular hand tools because the air guns weren’t worth the hassle.

I just recently bought myself the Makita 1/2" and 1/4" LiIon battery impacts. I’ll never look back. They’ve been amazing, and completely cordless.

I never use my air impact anymore, the LiIon impacts work great if you buy a decent one. I have a Matco demo thanks to Jager.

i bought a craftsman cordless impact a few years ago for 99 bucks with 2 batteries. torques the wheels to at least 95 ft/lbs every time if the battery has a decent charge left. i use that for everything, unless im breaking suspension bolts loose, then ill use the snap on air impact

I love my electric impact. It’s about ready for an upgrade, though.

i have the snap on 18v I love it. very rarely i ever fire up the compressor anymore.

Just bought a Pneumatic one for my use… My Makita 1/4" cordless works great for little stuff, and carpentry but anything that needs some serious power… Always used and will use an Air Impact.

http://www.aircat.com/products/item/11

I can tell you this guy popped off the Balancer bolt from my LS1 in about 2 “hits”.

NOTE: Pneumatic Impacts are VERY peculiar and dependent on both pressure and flow; this is NOT something that matters to electric versions. If you only have a small shop air compressor, then a pneumatic Impact will not have as much power if you had a larger compressor. (Larger = more CFM at pressure). The size of your air hoses, lines, and connectors will also have an effect on performance of an air unit. 3/8" soft line minimum, with larger feed/hard lines.

If you have a shop with a larger compressor and the primary location for use is going to be in that shop; then Air is your best bet. If you’re in a smaller shop, smaller compressor, want more portability, and on a tighter budget, go electric.

the aircat is awesome i love how quite it is for such a powerful gun.
but 99% of the time i just grab the 18v just out of convince. if the 18v cant get it then ill brake out the aircat

See…I totally agreed with this statement for years. But, I got to say cranking away on all sorts of bolts and even some serious nuts (34 MM) without having 80 PSI blow dirt and shit into your face while under the car was a HUGE plus.

I did notice that it weighed quite a bit more than an Air Impact though…

Also, all the contractor grade Hammer Drills are electric. I keep telling my Dad to get with new technology and I think this is something I’ve been “ignoring” because I was always taught to use Air.

IR air 1/2 and NitroCat 3/8 air at work along with snap-on 1/2 and 3/8 cordless.

not gonna lie, my nirtocat 2/8 has been my new favorite toy, ive used it to take lug nuts off, break suspension bolts free and many other things as well. lots of torque in a tiny little gun.

I’ve found my air impact to be lighter due to it being filled with a small amount of air.

ive been using electric for awhile, always work well and no loud compressor in the back ground

not to mention its great having an electric for track purposes

Glad this was posted. I have been considering picking up an impact wrench, and until now never even considered electric. But if I can avoid getting an air compressor for now, then I’ll definitely go the electric route. It will probably meet all the needs for the limited jobs that I do anyways.

I love the harbor freight electric impact that my buddy leaves here. makes getting wheels off a breeze. Worked great for getting the spindle off my strut too.

My go to gun at home is my snap on 18 v … which is for sale … at work I run strictly my mac center balance 1/2 air … I also run that off a 3/4 air line to a flexzilla adapter … mind you I’m blowing on and off bolts no smaller than 1"

I have a few different guns I use. Mostly because if one gun breaks it’s going to make a shitty day. My main gun 1/2 is my snap on mg 725 it’s heavy but it has great break away torque. I also have a ingersoll rand 2132g. This gun is insanely quiet. I can continue a conversation while using it.

For 3/8ths I have a snapon mg325 and a snapon electric 3/8ths. I hardly used the mg325 but it is has great torque and doesn’t weight much. If you swing by the shop you can try them all out.

Look at an Aircat, the exhaust comes out the bottom of the grip instead (right next to the air inlet); so it doesn’t blow shit everywhere; not to mention it’s a lot quieter than a conventional Air Impact.

If I didn’t have the compressor I do, I’d go electric, no bullshit. The air supply is SUPER important to air impact guns, this CAN NOT be understated.

Info? Do you have 2 batteries and a charger?

I think my old Landlord had a NitroCat with the vent on the bottom. It was definitely better.

I planned on doing 1/2" hardline in my garage. I did not do a volumetric calculation to see what my CFMs would be…nor did I ask the internet to sift through forum after forum of conflicting data. Is 3/4" the way to go? I’m thinking 12-15 CFM (MAX) at 90 PSI.

I will probably have both in my arsenal at some point. I have a “My first ballerina” Impact/Tool set and Compressor now. I will need to upgrade.

Yes 2 and a charger … its a 4850ho

1/2" is plenty, 3/4" just adds system volume (Basically like having a larger tank). You’ll have no problems with flow with 1/2" ID hardline. (That is unless you’re going to be working as a Diesel Mechanic on the side and using 3/4" and 1" drive Impacts all the time. I don’t think your other 1/2 would like you quitting your day job for this though.)