Found this on Zilvia
UPDATE
This thread has come our attention and I wanted to address some of the concerns. At one point D2 switched manufacturers for some of the oils in the shock and so far all the shocks which have had excessive noise coming from them have been traced back to this manufacturing run. D2 has since switched back to the original supplier and all coilovers sold recently and any sold from now on should not experience this problem. Again I want to stress that this issue is not a problem with every D2 coilover sold, only some. It may not even affect all 4 coilovers, depending on the dampening it could just be your rear struts or just your front struts that are affected.
We have extra replacement struts on the way from D2. If you feel your coilovers might be affected by this you will (upon confirmation of defect) be eligible for replacements free of charge. We will also extend this offer through next winter to be sure that if your shocks are from the questionable batch you will be eligible for a replacement then even if they don’t start acting up until that time. I would like to reiterate that this does not affect all shocks only a relatively small # of the overall coilovers in the US. If you feel that you are affected by this please call us AFTER FEB 1ST (we should have replacements by then) @ 919-383-5000.
-Michael
D2 Racing North America