Focus in Progress Ver. 2.0 setup 2006

well, heres some pictures of the progress on the re-build of my DIY turbo kit. its coming out MUCH better this time. i learned alot from the initial setup and am making alot of improvements with the help of a few board members.

here you go:
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress011.jpg

cut the stock exhaust manifold apart to use the flanges for a new adaptor(tried to make custom tubular manifold but there wasnt enough space to make one that would be efficient)
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress016.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress030.jpg

DSM 1g BOV flange ready to weld
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress010.jpg

New Tranny mount because i shredded the stock one into 3 peices
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress009.jpg

wierd flange on stco cat, would cost too much to have a match made, so two new universal ones were purchased, and this bitch got cut off:
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress003.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress002.jpg

custom battery tray to relocate it a little higher and further toward the rear of the bay
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress023.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress001.jpg

new mattery placement and clearance
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress019.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress018.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress022.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress020.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress021.jpg

new IC piping routing, with swap to blow-through maf
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress028.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress027.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress026.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress006.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress032.jpg

peice above finished
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress013.jpg

Nice.
I see you are doing product placement for Sierra Mist too.

What HotRodKid does when i say “lets clean up, sweep everything to the sides so my rents can get a car in here”
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress007.jpg

FuzzyFish rewiring my hack job
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress031.jpg

Apparently HRK likes my ass
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress024.jpg

New BOV placement
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress034.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress035.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress037.jpg
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress036.jpg

How off the flange i was using was from the actual inlet of the turbo, thats gotta kill some spool time(about an 1/8th inch all the way around)
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress045.jpg

new headlight hottness
http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress046.jpg

The rest i will post up as we go along, last night i made the wastegate dump flange, dropped the oil pan cause the gasket was bad, and put a new one on.

nice work, looks like HRKs welding skills are def, getting a lot better

nice job nick :tup: x100000000

Worm Clamps = Bad
T-bolt Clamps = Good

worm clamps = cheap
t-bolt clamps = more money

the cars only running like 12 psi @ the moment anyways … t-bolt clamps can wait a lil while

you know it funny… i was running 16 psi and never blew off a pipe or sily-cone coupler with worm gear clamps, but a bunch of other guys running less boost with t-bolts used to blow pipes on the dyno all the time.

i dont know if i buy into this t-bolt being better stuff.

on topic: good work guys :tup:

Nice work bois

HRK welding gettin much betta

When I switched to Tbolt clamps, I never blew off a pipe. I didn’t blow off pipes to start, but I got a lot better seal than I ever could with a worm.

ATP Turbo has them for about $3.25 a piece I think.

ugh ATP’s shipping rates suck they wanted $15 to ship a WG gasket i said no way

but i wish i could see the pics but they are not workin for me. are you doin a forged engine too or just puttin a turbo on?

nice work so far

Looks great man!

I found them cheaper here via a heads up on evolutionm.net

http://www.siliconeintakes.com/t-bolt-clamp.htm

I’m gunna order a complete set to do the evo :tup:

P.S. boosted focus gets a :tup: also. :slight_smile:

stock motor at the moment

theres a ported had that eventualy will go on, but theres other things that are being contemplated, researched and planned before the engine gets built ( :snky: )

thats cool if you have stock motor still during the summer i want to run u just for fun. boosted saturn vs a boosted focus.

thats is i ever get goin on mine

Nice Find Geoff.

I can’t wait to see this thing finished. Good work from everyone!

flange went from this: http://img.photobucket.com/albums/v112/focusinprogress/focusinprogress016.jpg

to this … dam that was alot of cutting and grinding … went from 2’’ to 2.5 …

good job guys