Some of my CNC work

Don’t really have the greatest pictures now but these are a pair of pulley I designed and CNC’ed for a couple buddies of mine from back in the old Avenger days. They are one-off pieces specifically designed for their cars…3.0L v6 built bottom ends mated to OEM 2.5L heads with custom supercharger kits on them. The inner sheave is the OEM diameter 5 rib sheave that drives the PS and alt on these cars, however the outer sheave is the 6 rib spacing from the 3.0L 3rd gen Eclipse, however I ramped up the diameter about 25% to overdrive the SC a bit to produce 14lbs of boost. Get’s more boost while reducing belt slippage up top. Should hopefully net around 425-450wheel on these cars when tuning is all said and done.

6061-t6 machine beauty

http://i123.photobucket.com/albums/o285/Boxxersix/pul1.jpg

http://i123.photobucket.com/albums/o285/Boxxersix/pul2.jpg

My Porsche customers have a boot load of this stuff booked up and some one off throttle bodies coming soon as well for these Avenger guys. I’ll post more as I get it done…

You never seize to amaze me :bowdown

Didn’t you say you made a really limited production of the Avenger pullys?

I did make a really short run of crank pulleys for the 420a turbo guys in the past, but this beats that one out in terms of production run numbers. Not many SC’ed avengers running around these days, let alone those with hybrid motor swaps :slight_smile:

I’ve got some more CNC stuff upcoming for some big dawg Porsche stuff fairly soon. Some reworked engine brackets and components for some old RSR replica, biturbo setup(twin K27HF’s), and some brackets and intake parts for an even older 908 :slight_smile:

Make me an adapter plate so I can run Euro ITB’s

I can pay you in sexual favors and BBQ flavored Goldfish cheese crackers.

thats a pretty good deal id take him up on that hah :lol

Goldfish doesn’t buy billet, and sure as hell don’t pay for my 962 :wink: Shit isn’t going to get done if I keep passing favors, I want to race with my PCA guys again ya know :wink:

Haha I’m jk, I wouldn’t waste your time if i had the money…I’d just give you the car and an s54 and say ‘make it work’ :rofl

IF i had the money :frowning:

stop messing around and make something worth while… like tap handles!

you ever figure out how much something like that would cost, even an educated guess?

^^ That’s pimp. Big billet tap handle with something inappropriate on top.

mmm, nice pulleys man. brownie points for you. how long does something like that take to mill out?

Really depends on what the part is. I start by designing everything in Solidworks CAD based on customers information and/or dimensions. If those are not available, I need to either have an OEM part to pull based dimensions off of(as I did with this pulley) or the components in tandem with it to work everything up which takes additional time. Typical CADs can take me anywhere from 15minutes to weeks to develop and sort out bugs. Actual machining can go pretty quick, it just depends on how busy I am at the time and who’s scheduled in first. I work down a list and don’t start any machine work until the previous customer is taken care of and product shipped out. Keeps it simple and on track that way.

These pulleys from my initial measurements and CAD’s to the final CNC’ed part took me about 4 weeks, but were also behind other work on the schedule and just had to wait. CAD took me a few days to work up in between pulling dimensions. Actual CNC work took about a week, but had to wait about three weeks to start as other CNC work had to be finished prior.

thanks for sharing!
the work looks top notch brah!

i have always wanted a lathe. you sir, are the man for having the resources to machine whatever you please.

machine me a life sized adam hennessy so i can cuddle it at my leisure! :haha :bowdown

How did the pulley for Brew work out?

:ponder If only the 5 axis was that big

I designed it in CAD and gave him a price but never heard from him again. I’m not sure how serious he is about this twin charge setup

wait a sec, are you the guy back in the day who turned the avenger into a porche??

Yes that’s me. Who’s asking might I ask?

wtf you turned an avenger into a porsche?!

Yes, he did.

Details/Pics/Vids?