Time for a re-build......

Well, I ended up back at the garage again tonight, and made some more progress.

First up was filling the diff and getting the rear end ready to bolt up.
Redline Goodness.

http://lh5.ggpht.com/_bPcbild_wyQ/S5h6Op9qIZI/AAAAAAAABhw/s_1UGzcfWWw/100_0691.JPG

Check out how crazy Redline Shockproof looks.

http://lh5.ggpht.com/_bPcbild_wyQ/S5h6R0DJk4I/AAAAAAAABh8/8_6CoAtY9Lo/100_0694.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S5h6Slxde_I/AAAAAAAABiA/IHr9cjj70dk/100_0695.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S5h6UUeEPGI/AAAAAAAABiI/CjUSq-tR1UE/100_0697.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S5h6TZJwupI/AAAAAAAABiE/YQ6vhaUerwA/100_0696.JPG

A final shot before install.

http://lh3.ggpht.com/_bPcbild_wyQ/S5h6WTsBaPI/AAAAAAAABiQ/ArsMwpW53xg/100_0699.JPG

Then this happened…

http://lh3.ggpht.com/_bPcbild_wyQ/S5h6Z9ETjYI/AAAAAAAABig/gsRPEa_D6HE/100_0703.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S5h6bwVwIuI/AAAAAAAABis/2U1RZcstc7M/100_0706.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S5h6iG9K_xI/AAAAAAAABjI/M75Nn05q7v8/100_0713.JPG

I’ve literally never seen the middle threads of a bolt destroy themselves without destroying the rest of the threads. LUCKY for me, the 3-4 threads on the bottom were enough to salvage the stud, and I don’t have to cut out my rear floors to get at it.

I’ve never been happier with a “save” than I was with this one.

http://lh6.ggpht.com/_bPcbild_wyQ/S5h6cgjf2OI/AAAAAAAABiw/14SF9ymR5kk/100_0707.JPG

All bolted up and torqued down.

http://lh6.ggpht.com/_bPcbild_wyQ/S5h6dixjt0I/AAAAAAAABi0/juW2K1Gy54A/100_0708.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S5h6emAT7JI/AAAAAAAABi4/6dbDDBcNtrw/100_0709.JPG

Got a little more wrenching in today.
Bolted up the front subframe.

http://lh6.ggpht.com/_bPcbild_wyQ/S5lFTChArBI/AAAAAAAABkw/slbkEOR9DZ8/100_0719.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S5lFR4_5oXI/AAAAAAAABks/M5Nl-u3Azi8/100_0718.JPG

Fitted the coilovers.

http://lh5.ggpht.com/_bPcbild_wyQ/S5lFWwvU2tI/AAAAAAAABk8/biV3FQKoghI/100_0722.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S5lFav-Gl9I/AAAAAAAABlI/_u523wqp-xA/100_0725.JPG

Then the front Brembo’s (still rocking their winter coat) and Project Kics spacers.

http://lh5.ggpht.com/_bPcbild_wyQ/S5lFdF2bmOI/AAAAAAAABlQ/MFtdu9Rrvzg/100_0727.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S5lFefzuidI/AAAAAAAABlU/uWdbWrZ1YRM/100_0728.JPG

Other side.
http://lh6.ggpht.com/_bPcbild_wyQ/S5lFnZvP8XI/AAAAAAAABl0/7OzVYIyOb9E/100_0736.JPG

I also got the clutch and brake master cylinders bolted in, the brake booster and the wiper motor.
Don’t mind the random lines, they’re going in lieu of new routed lines.

http://lh5.ggpht.com/_bPcbild_wyQ/S5lG6vW1S_I/AAAAAAAABmU/EQ-aELsJKXM/100_0738.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S5lG7gjn9jI/AAAAAAAABmY/Fql9o3jwBQI/100_0739.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S5lG5R5v5tI/AAAAAAAABmQ/Z2PAUTilpas/100_0737.JPG

Didn’t get much wrenching in this weekend, due to a 3 day hot tub party…:lol:

However, this did show up in the mail on Friday, and I got a few hours tonight to get at it.

Stealth Custom Fab tension rod brace and fender braces.

http://lh5.ggpht.com/_bPcbild_wyQ/S52tt6tY2OI/AAAAAAAABng/1FB8wE0EmPg/100_0743.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S52ts3jW2WI/AAAAAAAABnY/wZ5x-f69Dws/100_0741.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S52ttuk0qeI/AAAAAAAABnc/shLUvpYKuxU/100_0742.JPG

Mocked up the tension rod brace for hole marking.

http://lh4.ggpht.com/_bPcbild_wyQ/S52tvh_EY2I/AAAAAAAABns/i51nZghYATM/100_0746.JPG

Marked and drilled a pilot hole, then stepped it out to bolt size.

http://lh4.ggpht.com/_bPcbild_wyQ/S52txCJCACI/AAAAAAAABn8/GlFCkNJgbf4/100_0749.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S52txQS4PMI/AAAAAAAABoA/_fdksVdSiro/100_0750.JPG

Pressed out the stubby Tein tension rod studs meant for stock flca’s, and made room for larger hardware.

http://lh4.ggpht.com/_bPcbild_wyQ/S52txznzBaI/AAAAAAAABoE/OU11hLBm7m0/100_0751.JPG

Loosely fitted everything together.

http://lh6.ggpht.com/_bPcbild_wyQ/S52t0AlY-oI/AAAAAAAABoQ/Ffdwhcozsfk/100_0754.JPG

Then loosely fitted it into the car.

http://lh6.ggpht.com/_bPcbild_wyQ/S52t2INsVuI/AAAAAAAABoc/bOzLUUj-1pk/100_0757.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S52t2pMAnUI/AAAAAAAABog/t_ZRgGKF0lI/100_0758.JPG

Then…if you remember the removal of the tension rod brackets…I had to get creative and make up a stud to bolt the brace back in. Pardon the out of round hole, I’d already used my biggest hole saw at the time, and couldn’t quite get the piece out of the frame rail, so I busted out the dremel and worked it out with that.

http://lh5.ggpht.com/_bPcbild_wyQ/S52t36ZwrxI/AAAAAAAABos/vwg_fgi0ye8/100_0761.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S52t4fL40FI/AAAAAAAABow/nNxrMM7Koa4/100_0762.JPG

Then I torqued everything down.

http://lh5.ggpht.com/_bPcbild_wyQ/S52t9IR_DpI/AAAAAAAABpg/m0kJZhn67tk/100_0773.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S52t5HjvJYI/AAAAAAAABo4/PrVTIkCLalI/100_0764.JPG

Man, it looks so much better than it did earlier this winter.

http://lh6.ggpht.com/_bPcbild_wyQ/S2o-f1ng2jI/AAAAAAAABAk/loWCL10qlWo/000_0013.jpg

After I got this installed, I tackled another issue that I ran into this week.
I realized after installing the front subframe and suspension bits, that the flca’s were making contact with the front rotors.

I’ve seen pictures of at least 2 other people previously that have used these flca’s without issue, but I think they were using stock or Z32 brakes. I think the Brembo’s have a larger positive offset, and this spelled trouble for my setup.

Check out the arms making contact with the brake rotors.
This had to be remedied, so I spent a few hours adding and removing spacing before I finally found something that worked.

I had to reduce my flca spacers from 1.875" to just over 1.5", remove the washers spacing the bolt head down from the bearing, and space both the front rotors and calipers about an 1/8" in the “negative offset” direction. The pics below show the before and after.

Before:
http://lh6.ggpht.com/_bPcbild_wyQ/S5lFkDmE7iI/AAAAAAAABlo/PUvtr22Q-kk/100_0733.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S5lFmBfeFEI/AAAAAAAABlw/bPZAd4zNIiw/100_0735.JPG

After:
http://lh6.ggpht.com/_bPcbild_wyQ/S52t6J0wEaI/AAAAAAAABpA/2UBCbep4TGM/100_0766.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S52t895mZII/AAAAAAAABpc/4pQM6txf9ss/100_0772.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S52t7QL5GKI/AAAAAAAABpM/MNdN6rBvrvA/100_0768.JPG

After I finished properly spacing everything out, I removed the spring from the drivers side coilover, and checked the brakes for contact from lock to lock, both at full droop, full compression, and part way…and everything checked out!

Now that I have assembled the front suspension, all that I have to do is center and adjust the steering rack and front toe, and it’s good to go. I have to check and/or adjust the rear multilink and install the rear coilovers, then it’s good to get dropped back on its wheels.

I have to get some new front and rear sway bar end links, hence why the swaybars aren’t installed yet…although they bolt in without getting in the way of anything. I have to install my front fender braces, and a vent check valve for the tank. I’m going to try and make some decent bracket to hold the rear handbrake cables up away from the driveshaft, but I’ve got to come up with a way of attaching them without piercing the fuel tank, lol.

Once I get these small parts and get a weekend back at the car, it should be ready to go back on its wheels. After that I want to get the interior painted, then I can finally finish up the engine bay and get into wiring and engine work. Not sure exactly how much wiring I’m going to do this year now, as I don’t want to let this project drift into the summer/season. I think that I may live with some of the wiring if I have to…if it means I have the car ready for warm weather. There’s always next year for more fun stuff.

Man watching this car go from what it was a very nice car to what it is now and gunna be Just wow. Makes me wanna work on my more, Funds are alittle low since i bought a house but still damn SON! Very very nice work.

Thanks man, it’ll all be worth it once I get to smash some cones this summer!

Big update from today, spent about 5 hours total wrenching and made a good bit of progress.

Updates include:

  • Tire size and width comparisons between all my tires
  • Rear multilink completion & adjustment
  • Differential/handbrake cable clearance
  • Rolling Chassis
  • Interior Paint

To get started, here is a comparison of all the tires I currently have in the garage.
I had to pull down my wheels in order to get the car back on the ground, and it turns out that my rear wheels were way in the back of my tire shelf. I figured that while I’m pulling those out, I might as well take them all down and get some measurements.

All the wheels/tires down off the shelf.

http://lh4.ggpht.com/_bPcbild_wyQ/S6RMk4yMlUI/AAAAAAAABys/4Rw7sQaM2rI/100_0835.JPG

Then I went out behind the garage to use “the facilities”, and realized I had 4 more back there, lol.

http://lh6.ggpht.com/_bPcbild_wyQ/S6RMmGnJ-pI/AAAAAAAAByw/8BeT4gZ0kUQ/100_0836.JPG

I got a measuring tape out and measured everything; the results are pretty interesting. If you look at your tires, there is a “ring” outline that is molded into the edge of the tread on either side.
You can see the “ring” here, and can also see where the sidewall drops off to start the bead.

http://lh5.ggpht.com/_bPcbild_wyQ/S6RMnK6Af7I/AAAAAAAABy0/tBI9kjbjx20/100_0837.JPG

I measured the tread width from “ring to ring” across the tire tread.
The sidewall was measured from the top of the bead to the ring.
The overall height was measured from the floor to the top of the tire (by sight), so may not be exactly accurate.

The only things that would make some difference in measurement is:

  • The contisports are mounted on 9.5" Volks (Used tires)
  • The Summitomo’s are mounted on 8.5" Volks (New tires)
  • The BFG R1’s are mounted on 8" Enkei’s (Used tires)
  • All other tires are unmounted/new
  • I would say that overall height is increased when mounted/inflated.

Here are the results.
W = Treadwidth
H = Overall height
S = Sidewall Height

  • I measured these with a tape, and by sight, so they’re more of a benchmark than exact data.

Hankook Ventus R-S2
265/35/18
W = 11 1/8"
H = 24 1/4"
S = 1 3/8"

Continental Contisport Contact 3
255/35/18
W = 10 1/8"
H = 24 5/8"
S = 1 3/4"

Hankook Ventus R-S2
235/40/18
W = 10"
H = 24 3/4"
S = 1 5/8"

Sumitomo HTR Z III
245/40/18
W = 9 1/2"
H = 25 3/8"
S = 2"

BF Goodrich G-force R1
245/40/17
W = 10 3/8"
H = 23 3/4"
S = 2"

350Z Spare (lol)
T125/90/D16
W = 4 1/8"
H = 24 1/8"
S = 3"

The first thing that stood out to me is the difference in width between the 265/35 Hankook’s and the 255/35 Continentals.

  • It “looks” like the Hankook 265’s are an inch wider than the 255 Continentals.

  • If you look at the picture below, you can kind of see that the Hankook tread “wraps” around the sidewall more than the Continentals do, so it may explain some of the difference.

  • The continentals are also worn, so they’d measure a little less than new.

  • However, a 265 vs 255 shouldn’t really be a full inch, so I’d say that R-S2’s are wider than Contisports in general.

  • The difference in overall height may be partially due to the Continentals being mounted and inflated.

http://lh3.ggpht.com/_bPcbild_wyQ/S6RMo1z_0WI/AAAAAAAABy8/z41MEDnEmyE/100_0839.JPG

Then, when compared side to side, the 255’s look as wide, or wider than the 265’s…but this is mostly due to the slight stretch of the 255’s to fit the 9.5" wheels. They don’t necessarily have more useable tread.

http://lh3.ggpht.com/_bPcbild_wyQ/S6RMoOuKVKI/AAAAAAAABy4/LVfVYUTcGzU/100_0838.JPG

The next thing that stood out to me was the difference between the 235/40 Hankook’s and the 245/40 Sumitomo’s.

You would think by size/spec, that the Sumitomo 245’s would be wider than the Hankook 235’s, but the 235 R-S2’s are actually a half inch wider than the 245 Sumitomo’s!

  • I would kind of associate some of this with the Hankook apparent trait of wrapping the tread around the sidewall a little, but given that the sidewall and overall heights are so much greater for the Sumitomo’s, I’d say that the Hankook’s are certainly wider than the Sumitomo’s in general.
  • When I say “wider” here, I mean they would have more useable tread, and wouldn’t roll over onto the sidewall as easily - if they began to roll, there would be a little more tread available.

http://lh6.ggpht.com/_bPcbild_wyQ/S6RMxs-_MgI/AAAAAAAABzg/pKA36UH5inE/100_0848.JPG

Finally, when looking at the BFG r-comps, it’s very apparent that they’re much wider than a regular 245 spec tire. Both the BFG and the Sumitomo’s are 245/40 (17" and 18" respectively), and both have 2" sidewalls.

However, the BFG tires appear to have a tread width of 10 3/8" (even when fully worn/corded in small sections). When new, I assume these are 10 1/2" or better.

  • First of all, here is the 245 BFG vs a 245 Sumitomo…huge difference.
  • The second picture shows that not only is the visible section wider for the BFG, but the “ring” is wrapped around the sidewall for the BFG, and almost stretched for the Sumitomo’s.

http://lh4.ggpht.com/_bPcbild_wyQ/S6RMuTqaONI/AAAAAAAABzU/stxuUfmVG6k/100_0845.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RMvd6OnmI/AAAAAAAABzY/F0Q4BTbS5G4/100_0846.JPG

Also, BFG 245 vs the Continental 255.

  • Again, the 255 “seems” wider, but it’s the stretch you’re looking at, not the tread.
  • Also…when cross-referencing the pics, the 245 Sumitomo looks way “thinner” than the 255 Continental.

http://lh5.ggpht.com/_bPcbild_wyQ/S6RMr3OBqfI/AAAAAAAABzI/Nk5IvdaYyjw/100_0842.JPG

After considering all of this, I think that I’ll be running the R-S2’s on both front and rear this year 265/235 split. Last year I corded my front Continentals the day that I ordered all of the R-S2’s, and couldn’t wait the couple of weeks that it usually takes to receive Tirerack orders, so I bought the Sumitomo’s as more of a “need” for somewhere in the ballpark of 550-500 on sale.

I was thinking about using them with the rear Continentals until the Continentals needed replacement, then doing them all at the same time, but I think I’ll go for the R-S2’s before the season now. Probably throw the others up for sale, as they’re all still new.

After I put all the extra tires away, I went about adjusting and bolting up my rear multilink.
(Epstein, I hope that you don’t mind me referencing your graph photo. Let me know if you’d like it removed.)

The following description is somewhat of a personal reminder of all I’ve been reading up on these past weeks, so pardon the lengthy facts. :slight_smile:

A fellow member of NRR plotted and posted these graph’s for everyone.
They’re plotted for the rear suspension of an S14.

  • If you look at them, you can kind of deduce that as RUCA length decreases, the total change in toe across all compression/droop becomes more vertical (less change).
  • You can also see that as traction arm length increases, the toe seems to head in the “in” direction across the board as opposed to the “out” direction.

http://lh4.ggpht.com/_bPcbild_wyQ/S6RgDlNR2TI/AAAAAAAAB3k/7HAyOL8Wrtk/s14bumpsteer.jpg

A few quick facts on the 240SX suspension.

  • The front suspension tends to toe out under acceleration/braking/rolling resistance, so factory toe may be set a little “in” to make up for this.

  • The HUGE stock factory tension arm bushing (controls fore/aft movement of the flca) and other front rubber bushings have totally been removed on my car, and all front is now spherical (and braced/bumpsteer adjusted).

  • This greatly decreases the amount of toe out effects with load, so if I run 0 static front toe, it will probably stay close to 0, and a little out under load.

  • A little toe out in the front isn’t bad, as I ran some static this year, and it seemed to help with turn-in.

  • The rear suspension tends to toe IN under acceleration/etc.

  • Toe in helps with power-down out of a corner with the rear multi-link setup, and gives better stability throughout corners, as opposed to the twitchy toe out condition.

  • Running 0 static toe in the rear, and having mostly upgraded/spherical bearings will decrease the amount of toe in throughout compression/droop, and using the specs plotted above, I should see all toe in, and NO toe out. (desirable).

Stock RUCA length is 12"
Stock Tension rod length is 8.25"

When I adjusted my arms today, the RUCA was 12 1/8" and the Traction rod was 8.25".
I increased the Traction rod to 8.5", and left the RUCA at 12 1/8" (for simplicity - err got a little lazy).

I’m a little lower than this guy (Maybe ~0.5" roughly).
So judging by the graph’s (and this is all rough, as each setup is different), I’d say that running 0 static toe will net me close to 0 toe for the first inch or two of droop, and will give me (hopefully) toe in under any compression (turn/acceleration).

Realistically, I won’t have any more than 1.5" of compression, so 0.05" - 0.1" of toe in (or thereabouts) seems acceptable. Judging by what I’ve seen today (next pictures), I’ll actually have about 2.5" (max) droop, so keeping the tire reasonably close to 0 toe is desirable there I would say.

After adjusting everything, I bolted on the coilovers & brakes to measure the new droop, and get the car back on the ground.

I installed a generic filter on the vent line that I was referring to in the “vent line” thread, then ran it into the rear frame rail where it will remain dry, and have “clean” air available through the filter. i.e. the inlet action won’t have crap or water in it, and the outlet will just be into the frame rail.

http://lh6.ggpht.com/_bPcbild_wyQ/S6RL7kqLZEI/AAAAAAAABwg/kvbil7FiZTQ/100_0793.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6RL8sdDXeI/AAAAAAAABwk/8vDF4D6sC0M/100_0794.JPG

Coilovers & brakes.

http://lh5.ggpht.com/_bPcbild_wyQ/S6RMQtaqEVI/AAAAAAAABxs/Cagd59W8YT8/100_0812.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RMR57clhI/AAAAAAAABxw/3aSzw72gLfk/100_0813.JPG

Calipers
http://lh3.ggpht.com/_bPcbild_wyQ/S6RMX0PrdkI/AAAAAAAAByE/3Koe6eEewfY/100_0818.JPG

Finally…Droop.
This is a crazy increase compared to last summer.
After opting to go with the S15 diff, I have to keep my rear wheels planted all the time, even more so than before. The diff transfers some large percentage of torque to the wheel with most grip, but if a wheel lifts, (Large %)*(0) = 0 torque at the planted wheel, and all torque at the lifted wheel = open diff. It always has positive effects, except when in the air.

Anyway, this is what my new tenders & such gave me.

Last year.
http://lh4.ggpht.com/_bPcbild_wyQ/SxkkXlGEIUI/AAAAAAAAAm8/s1d5ibehQoM/s640/IMG00150.jpg

http://lh6.ggpht.com/_bPcbild_wyQ/SxkkXbgHETI/AAAAAAAAAm4/ai_DXo0VepM/s640/IMG00144.jpg

Now!
http://lh3.ggpht.com/_bPcbild_wyQ/S6RMyhlciGI/AAAAAAAABzk/pQVQRbHJU-0/100_0849.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6RM0EcFc7I/AAAAAAAABzs/oS8vAIWrpaE/100_0851.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S6RM3-1VSAI/AAAAAAAABz8/66PTpWoCJXk/100_0855.JPG

My fronts won’t be any different.
Here is how they look just against the inner fender, without the outer fender.

http://lh3.ggpht.com/_bPcbild_wyQ/S6RM456fSBI/AAAAAAAAB0A/bgIgB8jFQ3s/100_0856.JPG

I’m kind of considering some tenders for the front to avoid this:
http://jeffreybowser.smugmug.com/Vinland-Motorsport-Inc/Autoslalom/Points-Event-5-Canada-Day/36802196809a5c10a537o/591126668_9d8cV-L.jpg

After I bolted the wheels on, took one last pic, then dropped it back onto the floor.

http://lh5.ggpht.com/_bPcbild_wyQ/S6RM90mRQFI/AAAAAAAAB0Y/tBrulPLUj90/100_0861.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RNEAGbniI/AAAAAAAAB00/gOpLxNn9t9k/100_0867.JPG

Slammed…lol
http://lh3.ggpht.com/_bPcbild_wyQ/S6RNA0KzJRI/AAAAAAAAB0k/HH7wozOZHXA/100_0864.JPG

Next on the block was sizing up the differential/handbrake cable clearance.
I got a heads-up from Full Race Geoff, and decided to check into it.
He said that after raising his subframe like I did, he destroyed his aluminum driveshaft this week.
I looked into it, and yeah, some spacing will be in order.

The first pic shows how high the nose of the diff is now, and also shows the visible damage to the cable sleeves from before I bought the car, and some remnants of the zipties I used to tie them up and out of the way last summer.

http://lh3.ggpht.com/_bPcbild_wyQ/S6RMAcHZIUI/AAAAAAAABww/_1x3VQWHljM/100_0797.JPG

The second pic just gives a different perspective, and still shows how high the flange is.

http://lh4.ggpht.com/_bPcbild_wyQ/S6RMLQiCF2I/AAAAAAAABxY/aeFBAVGAnmM/100_0807.JPG

The following 3 pics show the stock (crappy) brackets that hold the cables in place.
The first is fine, 2nd is crap, 3rd is actually destroyed.

http://lh5.ggpht.com/_bPcbild_wyQ/S6RMFs5iQmI/AAAAAAAABxI/koP2VwWvJkU/100_0803.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S6RMHfxL_XI/AAAAAAAABxM/En95tZWvckk/100_0804.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6RMI30CGCI/AAAAAAAABxQ/pHT9Tm1LUd4/100_0805.JPG

I’m actually thinking about using some washers to space the nose down between the top bushing and subframe, and possibly re-routing the cables on the gas tank heat shield as shown (if required).

http://lh6.ggpht.com/_bPcbild_wyQ/S6RMKEf1DnI/AAAAAAAABxU/oyzoq8Oa0Tg/100_0806.JPG

Finally…and this is, I think, the definition of a keeper…Not only did the GF climb onto the top shelf and pass down wheels at the beginning of the night, but also fully masked and painted the interior of the car while I was doing all the other crap.

http://lh3.ggpht.com/_bPcbild_wyQ/S6RMf4L_3bI/AAAAAAAAByc/7t-Nlf2VTLc/100_0831.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RMbb8C2gI/AAAAAAAAByQ/sNH4qSc1Q4k/100_0824.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RMdjXduBI/AAAAAAAAByU/790hhLfNA5U/100_0825.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RNFUQGMDI/AAAAAAAAB04/2cXwIo1A1o4/100_0868.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S6RNGsb-UFI/AAAAAAAAB08/QzcRVwhq0TM/100_0869.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RNJv_hRYI/AAAAAAAAB1A/tZG3lOjtlp4/100_0870.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S6RNOMviCeI/AAAAAAAAB1M/zdKZtbvnt9s/100_0873.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6RNK4HuYnI/AAAAAAAAB1E/YI1gSE2aQig/100_0871.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6RNkAE1L9I/AAAAAAAAB2U/0HA4apRA2r4/100_0892.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6RNoWJUGjI/AAAAAAAAB2o/m-JHRi1WAU4/100_0897.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RNp7uYKhI/AAAAAAAAB2w/bj5DbjW0Dn8/100_0899.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6RNc-oOQoI/AAAAAAAAB14/AsjEt7C60O0/100_0885.JPG

Then, after I buffed the trunk areas that needed attention, hit the trunk with a coat of paint.

http://lh6.ggpht.com/_bPcbild_wyQ/S6RNZCk1SdI/AAAAAAAAB1s/WTk9i52X1iE/100_0882.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6RNaSMsSFI/AAAAAAAAB1w/zkXufGX7Nic/100_0883.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S6RNhK62xVI/AAAAAAAAB2I/Nw79qFssqzw/100_0889.JPG

100% Keeper. Nice work Jon!

Awesome Jon!

Regarding the droop travel, the one thing you want to watch out for is making sure you now have enough compression travel from ride height. You won’t usually use more than 1.5" at the wheel, but for the relatively low rates you’re running it would be good to have 2.5" if not 3" available in the rear, and perhaps a little less in the front. Running out of travel in the rear is a lot more violent than the front. It might be worth checking by just removing a spring and disconnecting the roll bar and setting the droop limit of the coilover so that you have that compression, and set ride height with spring preload of the tender spring.

On my Z I had a fair amount of compression travel in the rear with the Stance shocks but exiting corner 1 and at the bottom of corner two the car kept stepping out on me real snappy and real violent. Sure enough adding just 3/4" of bump in exchange for droop made all the difference.

Raising the front subframe is a great idea, you could likely make up for the differential angle if you could find a way to lower the engine with some custom solid engine mounts. If memory serves me correctly there should be enough space between the crossmember and steering rack to the oil pan.

Regarding hte e-brake cables, sorry i didn’t get back to you, what I would suggest are rivet on ziptie tabs:

http://www.jamestowndistributors.com/userportal/woeimages/electrical/ancmountscrew.jpg

You’d have to use a few of them to make sure you had the strength, but I believe it would be the best solution in your case. Then again, lowering the engine back into place would be a great solution.

As far as rear toe control goes, the S chassis rear subframe is all fucked up. I love to hear what you and the NRR guys do to resolve the messed up toe change that happens through the travel. I think raising the whole subframe up would be a big help

Thanks for the advice again Sasha, I actually tried to take all things into account before I installed the tenders. Let me know if you think this is good.

  • I calculated the block height of the tenders by compressing them fully before I installed them.
  • After that, I adjusted the collar position of the rears so that I’m running the same ride height. I know that last summer I had no issues with bottoming out the shocks at all.
  • When I installed everything, I raised the rear spindles all the way, and it would be a huge rim tuck before bottoming out.
  • The rear shocks are very long on the S14, so I think they have a lot of travel, no?

edit: I just remembered that I did the suspension compression test before I installed the coilovers to see if the RUCA’s would contact the chassis before the tire bottomed out. I guess I should do the spring disconnect, and try it again.

  • When you say adjust ride height by setting preload of the tender spring, do you mean preload of the spring, as the tender will be compressed as soon as the car is on the ground?

I think I may have to lower the nose of the diff, as the issue is more the space between the flange and the body, there’s very little. Lowering the transmission would give more tunnel clearance, but the clearance at the flange would still be the issue I think. Those tabs would be ok if I had something to rivet them to, but the issue I see is that the gas tank runs right above this whole area. The only thing that is there is the heat shield, so I’d have to make use of that for mounting. I’ve marked 12 places (6 per side) that may work for just installing zip ties, but I question the strength of the heat shield for holding the cables. It is a huge shield, that seems more robust than most, but I still question it.

As far as the weird toe changes, there are a couple of things going on there.
I’ll post a video just below here that shows my rear wheel on a run this year…some guys thought I had Hicas…lol

I haven’t fully figured out the rear end, but I have done a lot of reading on the matter. One thing that really gets a lot of guys is that the toe link starts pointing upward when you get really slammed. Once it starts pointing upwards, you get more unpredictable toe changes than if it’s level or at a stock orientation. The link stops getting longer on compression, and starts getting shorter. You can apply that to all of the links, and because the toe link is so long compared to the traction rod and ruca & such, it just gives wacky changes.

To add to all this, a lot of guys were shortening their traction arms to battle the issue, and looking at the graph below, that’s the opposite of what you want to do. With a shortened traction rod, you get a lot of toe in on droop, and a lot of toe out in compression. As you lengthen the traction rod, you get a more vertical change (i.e. less overall change).

http://lh4.ggpht.com/_bPcbild_wyQ/S6RgDlNR2TI/AAAAAAAAB3k/7HAyOL8Wrtk/s14bumpsteer.jpg

The ruca seems to have a huge effect on the toe as well, and it seems that keeping it close to the stock length actually keeps the toe change vertical on the graph (less). The combination on that graph that keeps toe in the “in” direction (12.25, 8.5) seems to be the most desirable for our rear ends, and given that I’m about 0.5" higher than him, I’d actually get some toe in on droop, and very little change on compression - then toe in.

None of it is really certain, but getting “close” is what I’m trying to do. Finally, raising the subframe does a hell of a lot to combat all the bad things that slamming a car brings. Lowering the car is good to get your CG down, but when the dynamic changes get whacky, it’s time to raise back up, or do something to fix the geometry.

I think I’m the only guy (or one of the only guys) that I know of with a flush mount subframe right now on the board…or as far as i’ve read. I think that the 1/2" of adjustment that I’ve dialed in there will fully cancel out 1/2" of lowering that I have, and combined with large diameter wheels, I’m getting both the tire/fender look I want, and getting the geometry I want. Check out the orientation of the links in the pics below.

Video - watch the rear wheel.

Few things from today.
I took some pics of the rear suspension links.
This may not mean much to the Vinland guys, but the NRR/SON guys will appreciate the level/parallel/etc. suspension arms, that a lot of guys spend a lot of time/money on.

Looks like running a slightly higher ride height than some, and adjusting the subframe height makes a world of difference, and may eliminate some of the talk about the need for drop spindles/etc.

http://lh3.ggpht.com/_bPcbild_wyQ/S6U_cm63o5I/AAAAAAAAB4Y/0ZEhOdTglWA/100_0905.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6U_c9Lz2kI/AAAAAAAAB4c/5I8CtNAwpN8/100_0906.JPG

Links at droop.

http://lh3.ggpht.com/_bPcbild_wyQ/S6U_deT09FI/AAAAAAAAB4g/-vGYw_hKOZI/100_0907.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6U_d4gneuI/AAAAAAAAB4k/H1IzOgsm9Xk/100_0908.JPG

Then, (again maybe for the NRR guys), I bolted up my sway bars and tried the stock end links.
Looks like the modified FLCA’s in the front require the endlinks to “tilt” toward the rear and also toward the center of the car.

The FLCA itself has a lip directly behind the end link that gets in the way of both of these actions…so it looks like we’ll need links with longer shanks (or shanks that can be tightened further from the ball joint), and with some misalignment on the bottom as well as the balljoint side.

http://lh6.ggpht.com/_bPcbild_wyQ/S6U_cEh0WlI/AAAAAAAAB4U/B6R-G-mHKzM/100_0904.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6U_aSvpUVI/AAAAAAAAB4E/cjkV7nw1VSk/100_0900.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6U_axidshI/AAAAAAAAB4I/50eHYFXzHDA/100_0901.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S6U_brhVZnI/AAAAAAAAB4Q/ncBshEpu5Uc/100_0903.JPG

One more update for the night.
I was trying some fender braces that are hot out of the prototype stage.
I actually fell into being a new tester/massager for the design, and enjoyed working with the forum/community fabricator back and forth this week.
If any of you 240 guys are interested, I hear there’s a new design ready to go today :smiley:

If you guys remember these braces:

http://lh4.ggpht.com/_bPcbild_wyQ/S52ttuk0qeI/AAAAAAAABnc/shLUvpYKuxU/100_0742.JPG

When I fitted them, I ran into some minor issues…nothing that some cutting/drilling/welding/bending couldn’t fix :smiley:

http://lh4.ggpht.com/_bPcbild_wyQ/S6RL3m-xtCI/AAAAAAAABwQ/vztuSWp1YpY/100_0789.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S6U_lv8RabI/AAAAAAAAB5o/BxZpNC0CK8s/100_0925.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6U_eC5CtxI/AAAAAAAAB4o/78V67epaFGc/100_0909.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S6U_knRdo7I/AAAAAAAAB5g/xQClS6GR-9A/100_0923.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6U_mD0mSXI/AAAAAAAAB5s/gcaKLOaY8AI/100_0926.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6U_kI9ynaI/AAAAAAAAB5c/ZvLV9djXb-k/100_0922.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S6U_pfpgjkI/AAAAAAAAB6E/ns6upcZs46c/100_0932.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6U_pK7oKQI/AAAAAAAAB6A/X4LDHwS8m4o/100_0931.JPG

Thanks Roaster for the 2-man bracket bending job…:lol:

Then it was on to cutting into my inner fenders and bolting in the inner brackets.

http://lh3.ggpht.com/_bPcbild_wyQ/S6U_f32KfeI/AAAAAAAAB44/Av8YJdQtC2c/100_0913.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6U_gdV5vaI/AAAAAAAAB48/NRgP-FHs0P4/100_0914.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S6U_g7qYZ8I/AAAAAAAAB5A/3DSFMs8lWWA/100_0915.JPG

But there was a small alignment issue with the inner bracket spacing being larger than the brace spacing.
Nothing some more cutting and welding in a stud couldn’t fix.

http://lh3.ggpht.com/_bPcbild_wyQ/S6U_hp-3WaI/AAAAAAAAB5E/kyRYp9uL14k/100_0916.JPG

Bolt on the left, stud on the right.

http://lh6.ggpht.com/_bPcbild_wyQ/S6U_iEuQVhI/AAAAAAAAB5I/DHSdZFobdEg/100_0917.JPG

And the one side installed.

http://lh6.ggpht.com/_bPcbild_wyQ/S6U_ihESqkI/AAAAAAAAB5M/7TMPFReM7M8/100_0918.JPG

Simply had to repeat these steps for the other side, and I was the proud new owner of inner fender braces.

http://lh3.ggpht.com/_bPcbild_wyQ/S6U_ooijaVI/AAAAAAAAB58/qmcPl28vBok/100_0930.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S6U_nxqi1MI/AAAAAAAAB54/fKB_Mu62ykU/100_0929.JPG

Yea, we always lengthen the traction arm. I’m not sure the logic that shortening it would help anything, short links always cause erratic wheel travel. However I never did any measurement so that info is REALLY good.

With your subframe raised up you are as close to optimal as you’re going to get without significantly changing the layout to be able to utilize longer links. I’m just throwing a guess out there but I would imagine that if you moved the traction rod further forward on the chassis, it would be a lot easier to keep zero toe change throughout your usable travel.

I didn’t watch the video, but I did a video of my rear suspension of the Z at mosport and while it has a pretty steady increase of rear toe with bump, the toe change from just the cornering force is incredible with all rubber bushings. I can’t wait to have a solid rear subframe next year, should be worth a few tenths at least. It made a huge difference on my 240.

It would be worth checking the stroke of the coilover. Because the shock is so long you could have a damper with extremely long travel if you wanted, but most coilovers just use the same generic damper on all applications with different brackets, and then re-valve them accordingly (a lot don’t even do that). I’d be surprised if your rear shock has more travel then an S13 rear. So it’s definitely worth checking!

When I say adjust the ride height with tender spring preload, I say that because you’re adjusting the preload of the tender in the air. It is going to block itself as soon as it comes onto the ground anyways, but the perch height is going to ultimately determine the ride height once you’ve established the bracket length (for droop/bump travel). That should never be used to alter ride height once it’s been set - that’s all I’m trying to say there!

Funny how we do the exact opposite of that when we don’t have tender springs available!

For the front sway bar issue, one thing that comes to mind as whacky as it sounds, is an inner tie rod link that you get machined and threaded to accept a female spherical rod end or something like that. It’s the perfect solution if you can find a small one from an ATV or something of the sort…?

Yeah I’ll definitely check the rear travel and report back with what I find. I love these Enduratech’s, they’ve got an awesome street ride, have never bottomed out, and you can actually hear them working when you hit a big bump. Bring them to the track, and they hold their own, I’d call them a great all around piece.

A lot of the drift guys just slam their cars, and run stupidly stiff spring rates so that they essentially don’t actually have any travel…great way to keep toe constant…lol
If you’re running a 10K spring on the rear and have 0.5" of compression travel before scuffing your tire, you’re not as worried about it.
I agree, my rear links look about as good as I’ll get without major changes, I’m really happy with it.

For the front links, I’ve been reading some random threads on the internet, and have seen a female rod end threaded into a male rod end, but that doesn’t work for our fronts. What you describe basically gives a balljoint on the bottom and rod end on the top, which would be both whacky, and awesome…lol

Actually I have came across the Mazda 3 rear end links which have ball joints on both top & bottom…which is close to what I need. They have a large diameter and are ~$70 each though…so I haven’t ordered/tried them obviously. If I trimmed off that lip, and went with the larger Mazda 3 link, I think it would fit.

---------- Post added at 01:40 PM ---------- Previous post was at 01:37 PM ----------

Oh, I forgot to mention.
Geoff from Full-race was in on that thread and I asked him to report back with his lengths/results.
He said that once he’s done prepping for the shootout, he’ll post up his final heights, lengths, and graphs if he can.

Based on what I had posted before:

What do you guys think about these adjustable/heim endlinks from the Mazda 3’s?
I’d have to trim the lip on the back of the mounting location there.

http://www.protegegarage.com/images/maz3rearlink.jpg

The sell for $87US a pair.

You guys think it’s a good option, or can I piece these together quickly/easily?

.

^^ I just ordered those endlinks. I guess we’ll see how they fit. :smiley:

I also took a few shots of my front suspension arms. They all look pretty level, and angles all pretty close to each other. This is before installing the motor/trans, but it’s a good way to start.

http://lh3.ggpht.com/_bPcbild_wyQ/S6uefDH7QaI/AAAAAAAAB-s/V6bMwg7Y2Ck/100_0967.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6ueeWOVxgI/AAAAAAAAB-k/OURwaS0Pgm0/100_0965.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6uef9xNFsI/AAAAAAAAB-0/GM1v8wIqgh8/100_0969.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S6ueVL7hmuI/AAAAAAAAB9U/oRmPKPa7NiU/100_0946.JPG

Comparison to the rear links.

http://lh3.ggpht.com/_bPcbild_wyQ/S6U_cm63o5I/AAAAAAAAB4Y/0ZEhOdTglWA/100_0905.JPG

I took Sasha’s advice, and disconnected the rear spring to check compression travel, as I already know droop travel. The concern was that if the damper wasn’t using the entire physical shock length for travel (if it used generic inners that were shorter than the shock body), I may have used most of the travel for droop, and may run the risk of bottoming out the rear suspension.

Turns out that I tuck/rub the tire at about 2" travel (from memory and rough tape measurements), then if I take the wheel off, I get about 3" of compression before the suspension starts to bind. I think that if I somehow put my wheel through the body of the car, the first thing to touch would be the RUCA’s off the body.

Note: When I race, I use my 17" Enkei RPF1’s, which are actually a little sunken into the wheel well, and have more room to tuck before contact. Most of the reason that these contact is because of the offset, and the tire touching the fender. I get to use more of the travel when the race wheels are on.

Ride height:

http://lh5.ggpht.com/_bPcbild_wyQ/S6RNDMfo96I/AAAAAAAAB0w/4w-HnfhKmv0/100_0866.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6RNEAGbniI/AAAAAAAAB00/gOpLxNn9t9k/100_0867.JPG

Contact:

http://lh4.ggpht.com/_bPcbild_wyQ/S6ueRgeusmI/AAAAAAAAB84/WdYB1TPgBKU/100_0939.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S6ueSFMvBbI/AAAAAAAAB88/iJ-u8IeRZIU/100_0940.JPG

With wheel removed.
Droop:

http://lh5.ggpht.com/_bPcbild_wyQ/S6ueOuxnycI/AAAAAAAAB8k/DT1zcgp8A7w/100_0934.JPG

Bind:
http://lh5.ggpht.com/_bPcbild_wyQ/S6ueTQTIm3I/AAAAAAAAB9E/tyMTcN_mcww/100_0942.JPG

So there seems to be plenty of travel in the rear shocks.

Then I ran some brake lines.
I just modified the front driver side, as it had previously reached all the way to the passenger side ABS block, and I wanted to utilize the stock bend as it exits the engine bay.

When running all the brake lines, my goal was to keep them tucked out of the way, and especially leave room at the MC for installation/removal of the turbo manifold. I had to remove it a few times last summer, and the brake lines were always right in the way.

Front driver side.

http://lh5.ggpht.com/_bPcbild_wyQ/S6ueWNBd8JI/AAAAAAAAB9c/bq0qRA8YfS0/100_0948.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S6ueXDKMC3I/AAAAAAAAB9k/hV0E0K_ftTE/100_0950.JPG

I ran the front passenger side with proper line anchors to the chassis, but then realized that the rear line and clutch line has to run in essentially the exact same place. To simplify things (and being somewhat lazy and in a “get-er-done” mood), I just tied the other lines into the front passenger side line, and called it a day. The anchors are very strong, so there shouldn’t be any issue.

http://lh4.ggpht.com/_bPcbild_wyQ/S6ueav6-AfI/AAAAAAAAB-A/hwan9Y_sbUM/100_0957.JPG

Ran them up through the “channel” on the firewall, which really tucks them in out of the way of anything that would be flush mount on the firewall.

http://lh3.ggpht.com/_bPcbild_wyQ/S6ueZW5O2BI/AAAAAAAAB94/Yli-UHUAlsE/100_0955.JPG

All tied in:
http://lh6.ggpht.com/_bPcbild_wyQ/S6ueXseUS7I/AAAAAAAAB9o/PGoLdu5DhiA/100_0951.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S6uebcW6kcI/AAAAAAAAB-I/RgF3_634pis/100_0959.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6uecKuiRoI/AAAAAAAAB-M/-NMtzZpH8Tg/100_0960.JPG

Not exactly the prettiest, but it’s functional, and it keeps everything out of the way. i.e. the best way…lol

Finally, I just bolted on some brackets and other accessories such as the windshield washer reservoir and power steering components.

http://lh6.ggpht.com/_bPcbild_wyQ/S6uedNuKJGI/AAAAAAAAB-U/NNcy_cxCmC0/100_0962.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S6uedRlhz3I/AAAAAAAAB-Y/7CjT8p-VTkA/100_0963.JPG

Next up:
Engine prep.

---------- Post added at 04:07 PM ---------- Previous post was at 03:56 PM ----------

Oh and Sasha, I don’t know if it was you guys or another shop that worked on the car. But the twist wire that was used to hold the inner side of the steering rack boots…is that just “mechanics wire” or is it something else I can pick up somewhere. I need to get something on there to hold those boots.

Looks good John!

You can use regular stainless steel mechanics wire or just extra long zip-ties for the dust boots!

Those sway bar end links look interesting, but maybe a bit flexy. I think the real solution is to really do a custom bracket on the lower control arm that you can bolt a spherical into. Flex is the worst.

Yeah, you’re right, modifying the LCA would be the best way to do it.
I’m just in the get-it-done stage right now, as I have exams + partying coming up for most of April, and I need to start getting things ready for May.

Epic build :slight_smile: wish i had a girlfriend that would help me at least hand the tools to me while i work on my 240sx lol

So ahh…

FIRE:

http://lh6.ggpht.com/_bPcbild_wyQ/S66ShxWQsKI/AAAAAAAACAg/k5E4-v5Z2-o/100_0970.JPG

http://lh3.ggpht.com/_bPcbild_wyQ/S66SitxWFQI/AAAAAAAACAk/WUQT1Y7WkhI/100_0971.JPG

JDM Engines:

http://lh5.ggpht.com/_bPcbild_wyQ/S66SjMQqWPI/AAAAAAAACAo/ntQ-C5Rqz9k/100_0972.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S66SjrY4UYI/AAAAAAAACAs/3Sv6EapSxek/100_0973.JPG

Jeff taking JDM Pictures:

http://lh6.ggpht.com/_bPcbild_wyQ/S66Sk4SMFQI/AAAAAAAACA4/jCKaMETgkeM/100_0976.JPG

Then we got to work, got the engine on the stand, and got ready to freshen it up, and swap some of the parts over.

http://lh6.ggpht.com/_bPcbild_wyQ/S66SkJNj7EI/AAAAAAAACAw/ci8vemSpvHA/100_0974.JPG

Check out the Turbo S14 SR20 throttle body compared to the NA S15 SR20 throttle body.

http://lh6.ggpht.com/_bPcbild_wyQ/S66Sn52Y8HI/AAAAAAAACBQ/mzoPwJsWn_o/100_0982.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S66SnfD-mvI/AAAAAAAACBM/kbAjOaYgAIc/100_0981.JPG

It looks pretty good inside for a 15 year old motor.

http://lh5.ggpht.com/_bPcbild_wyQ/S66Sl6-HhUI/AAAAAAAACBA/R5Mi50NGQV4/100_0978.JPG

Although this kind of concerned me. There is a bunch of black in the Intake passage on Piston #4.
The only thing I could think of would be the intake valve not fully closing during combustion, but it seems to be “sitting on the bottom” more than the top.

What do you guys think??

http://lh6.ggpht.com/_bPcbild_wyQ/S66SpKCPr3I/AAAAAAAACBc/ecEwj0w9R-A/100_0985.JPG

Compared to the other 3.

http://lh3.ggpht.com/_bPcbild_wyQ/S66SpsCCb-I/AAAAAAAACBg/45QXFdGsv9A/100_0986.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S66Sq-g855I/AAAAAAAACBk/IKQ0PbUzuU0/100_0987.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S66SrfNAOlI/AAAAAAAACBo/tkAFr2pLXhQ/100_0988.JPG

Turbo side.
Still have to get that gasket crap off…lol

http://lh3.ggpht.com/_bPcbild_wyQ/S66SrgSemmI/AAAAAAAACBs/5dnKH9l5xeA/100_0989.JPG

http://lh6.ggpht.com/_bPcbild_wyQ/S66SsBx_ETI/AAAAAAAACBw/n1LI2Xhb0Ss/100_0990.JPG

http://lh4.ggpht.com/_bPcbild_wyQ/S66SspQv27I/AAAAAAAACB0/AUr-djsPxoU/100_0991.JPG

http://lh5.ggpht.com/_bPcbild_wyQ/S66Ss3Ef-aI/AAAAAAAACB4/6BlME8WEMew/100_0992.JPG

---------- Post added at 09:16 PM ---------- Previous post was at 09:07 PM ----------

Crap, forgot to add.
Do you guys think I should get rid of that stock head gasket + head bolts, and swap in my HKS metal gasket + ARP hardware now…or not crack it now, and see how I make out with it.
Not that it’s hard to swap out later. One guy said I shouldn’t crack it now…

I’ll be running like 18psi on a GT2871R.

---------- Post added at 09:17 PM ---------- Previous post was at 09:16 PM ----------

Crap, forgot to add.
Do you guys think I should get rid of that stock head gasket + head bolts, and swap in my HKS metal gasket + ARP hardware now…or not crack it now, and see how I make out with it.
Not that it’s hard to swap out later. One guy said I shouldn’t crack it now…

I’ll be running like 18psi on a GT2871R.

So I tried to drive out to the garage yesterday to work on the car…and ended up stranded on the highway with another failed transmission. It just slipped gear while cruising on a straightaway, and wouldn’t put any power down after that.

Not that I know a lot about the inner workings of the all elusive automatic transmission, but it seems like the engine is spinning the input shaft, but not engaging anything to put power down. In this case, I assume it’s in the hydraulics/solenoids, as there was no sound/bang or anything, just a silent death. It “feels” like the transmission itself is going into each gear by seat feel, but it just seems to be in neutral in all gears. Almost as if the transmission is going into gear, but the input shaft isn’t engaging anything. The only sound I get is a grind when shifted to park.

Anyway, now I (again) own 2 non-functional Maxima’s.
One needing its engine accessories reinstalled, and an exhaust fitted, the other in need of yet another transmission. I guess it’s what you get when you buy junk yard transmissions, you always take the chance.

The boys:

After freezing my azz off for a few hours and finally getting the thing towed home, I dealt with it all by building my 240 engine.

First I removed the cutting edge engine cover I had been using.

Fitted up some fuel line connections.

Bolted on some AN fittings & accessories.

And assembled the rest of what I had available.

All that I have left to bolt on now is the turbo/manifold/lines/etc.
I’ll be a little delayed with that right now due to turbo issues and exams…but it’s really all starting to come together.

Just as a side-note…I checked out my IM from the previous engine.
This had a black build up in the #1 lower runner…and the only thing I could come up with was that I broke a rocker arm on that cylinder last July. If I recall correctly it was the Exhaust side rocker, and it only partially broke…it still worked the valves, just not 100%, as part of the “leg” broke off…allowing the rocker to still partially work the valves up/down.

This is kind of fishing, but if the exhaust valves weren’t fully opening, some exhaust could get left in the combustion chamber and blow out the intake side when they opened???
Can’t really figure out why this runner would have a build up.
Thoughts?

Cyl #1:

The others look like this.