DIY: Shaving Doorhandles

Shaving door handles is a classic thing to do that the oldschool guys did and now the new customs must have it. as for me this is how i did it…

First step was to take the Inner door panel off so you can unbolt the handle…

After removing next step is to remove the bolts holding the door handle in and remove the lock rod and opener rod.

NExt is the part we all hate to do… grind the paint away… take a grinder with a 36 grit or so disc and grind the paint away so you can get a nice weld down…

Now… trace your handles onto some sheet metal to patch that hole you have created…

Cut out the metal and grind away till your at some fresh metal for a clean weld

Fit the peice in the door and make sure it is cut to the right size

Now that you have done that… tac the metal into place. once tacked… weld till the metal is sealed… make sure to do small sections and blot with cold damp rag to prevent warpage on your door panel.
http://img.photobucket.com/albums/v491/xeonscivic/WELDPIC.jpg
Make sure to wear protective gear while welding… those sparks can hurt

Next step is the grind the raised metal from the weld down and grind off any rust. once this is done coat the area with a thin amount of body filler… if it takes more then just a little then make sure to get fiberstrand body filler.

Now its time to block sand… try not to use air tools . using hand tools is and will allways be the best and sure way to have straight body work

Then sand to perfection…
Prime…
Block sand more…
Prime again…
scuff it…
paint it…

I will show more pics and updates through the procsess… i will also show how to install door poppers…

welcome to the board again… and nice write up :tup:

nice. now you need to continue with the solenoid install writeup

great color… ps. i hope the solenoids are installed… while ur at it… shve the antennae as welll… IMO

Great write up, keep them coming!

what if my doors are fiberglass?

turn down the heat on your welder. :stuck_out_tongue:

fiberglass door panels… patch it with a few layers or resin and mat… just use fiberglass instead of metal… do all the same steps…

and i already shaved the antenna… those are a lil older pics

cool, nice write up indeed. what other plans do you have for the ride besides wide body? wheel choice?? looks prett cool.

do-it-yourselfer :tup: keep it clean daddy-o.

can i patch a metal door with fiberglass if desired?

no … fiberglass and metal have diferent expansion contraction and flexability characteristics

it will eventualy crack, might last a week, might last a summer …

its why one of the things i will never do for myself of anyone else, is mold bumpers / flares / side skirts to the car … EVER !

ahhhhh i see

very nice work, will be interested to see the final product with the poppers in and such. :tup: to DIY

o and GL with the polding of the bodykit to the body seamless. alot of people dont mount the bumpers rigidly enough and sometimes the kit itself isnt think enough/have enough layers to be rigid and the work cracks. i like the idea of the fender flares as well

looks pretty cool… are you doing anything to make it go faster also er just the style stuff for now?

Very nice write up…My car has this done already and a few friends helped with repair and install of the existing solenoids…one of the coolest things and def. makes for a clean look…very nice lude…what color are you planning to go with or just a recoat of the new work in the kawi green?

Nice DIY I have my handles shaved looks amazing the door popper are sweet. And for molding your body kit I recommand some supporting bracket to stiffin up the body kit. I have mines molded and it has held up to a lot of punishment except when I hit a curb at like 35mph. But if done right you won’t have to worry about it crackin under regular driving condition

^ stupid person that did the Shaved doors on my car (CN Stars) Need to take that class my doors are in mybasment being sanded down (litteraly one Inch of Bondo) and redone the bondo started cracking and rust formed underneath on the door skin now I have to sand it all down prep the metel. for now I use stock doors alth in the witer Shaved doors suck.

t25 on the h22!!! mmm mmm good

well it is suported but its actually not gettin molded… i glassed it then bondo to smooth it out but the thing is i dont want the impracticality of not being able to jack my car up since its an inch off the ground… air ride is out of the question… and so i moldle the bumpers… then take a peice of maskin tape stright and cut with a cutting wheel stright… now u have staight body lines and no gaiping cracks or canyons between ur bumper and car… it actually is a smart thing to do