Transporter7220's Progress Thread

Well it was a hell of a night. I finished putting the car together and it runs pretty decent. But I either have a bad seal on my passenger side axle or the axle isn’t all the way in. So the whole engine bay is covered in oil… ugh…

Which wouldn’t be that bad, but as I was backing the car into the garage all of a sudden gears stopped engaging, it still feels like it shifts fine, but when you let the clutch out the car doesn’t even try to go anywhere, it just stalls. If you try to push the car it won’t move unless you push in the clutch.

So a this point I’m really confused as to whats going on with the transmission. And I’m REALLY hoping its something simple.

If anyone has any ideas please feel free to school me! haha

what engine management program is that?

It’s HP Tuners.

Well I bolted all the covers back on the engine today, just to make it water tight again, and installed the stock suspension from my 04 in the car so I could roll it out of the garage.

After I found 3 aluminum metal chips blocking a lifter oil galley I realized I was going to have to tear the whole engine down again and clean it out, just to make sure there weren’t any other chips hiding. All signs point to lifter knock on the exhaust tower, it looks like I caught it before it did any damage to the lifters or tower, but I haven’t pulled the head off to find out if a piston touched a valve yet.

The car is probably going to sit until I graduate in March, I just won’t have time to do much with it until then. I might pull the engine and start tearing it down at some point this winter, but I’m not sure yet. Right now I’m just worried about getting my daily to a point where I don’t mind driving it every day.

It will live again, I just need a break from it, for several reasons, haha

:frowning:

Bummer, but you did get quite a lot of work done. Shouldn’t be so bad second time through.

Yeah, I just need to regroup and make another run at it. I’m pretty burnt out from messing with it all summer.

don’t give up!

^^ Word!

Very nice thread with great attention to detail. Im not really a fan of caviliers but I can respect all the work youve put into it. Dont give up on just keep going and keep updating this thread.

I’m not giving up on it, I’m just out of time and money before school starts again, so the whole project needs to sit for a while.

Don’t do that…

Leave the SES enabled

Set the Error mode to 3 “Do not report”

If you don’t do it the way I mentioned you won’t be able to ever set the readiness monitors and pass NYS inspection.

You can set all the codes related to readiness like above and it will pass fine(EGR, AIR, 02s, EVAP)

Aha… good to know :slight_smile:

Bummer man, but looking forward to when you resume the project!

I finally finished school, so on to the build! Today we pushed my car back into the garage, and got it up on the lift. After a brief inspection it seems that I have a fuel line that rusted through… yay… time to switch to plastic lines and throw the plastic ECO fuel tank in I guess.

But I got all the fluids drained, the front suspension, axles and subframe out of the car, and the engine is mostly unhooked. Tomorrow morning I’ll be dropping the engine and transmission if all goes well.

All the gaskets I need showed up today, I’ve got a Dynomax Super Turbo muffler, a phenolic spacer for my aluminum HO intake manifold, ARP head studs, flywheel and pressure plate bolts, and a SPEC Stage 2 clutch and aluminum flywheel on the way. I think I’ve found the right Geo Storm tranny to get myself a 4.11 FDR (3.94:1 stock) gear set down towards Corning as well.

This should be fun :slight_smile:

Nice to see this thread back from the dead. I’m not even a Cavalier fan but I definitely admire the work that’s gone into this build.

Thanks man, I’m excited to get it running again :slight_smile:

Very nice!! Get her out on the street!

Engine and tranny are out, and the engine is on the stand. I’ll start tearing the engine down tomorrow after work.

Well, it’s a bad day.

Cracked piston, spun rod bearing, scored cylinder, and a piston hit the head. There is basically nothing salvageable below the valves.

Not sure what to do at this point…